Smart SRUs Pre-Investment Utilizing Oxygen Enrichment Technology

This paper presents an unparalleled engineering assessment conducted to evaluate the feasibility of pre-investing in O2 enrichment technology, with the purpose of increasing the processing capacities of conventional air-based sulfur recovery units (SRUs). Ultimately, the goal is to minimize the overall number of required SRUs for a greenfield gas plant and, consequently, capture a significant cost-avoidance opportunity. The technology review revealed that a high-level O2 enrichment can double the processing capacity of air-based SRU, depending on the H2S content in acid gas. As H2S mole fraction in feed increases, the debottlenecking capability increases. For the project under assessment, the processing capacity of air-based SRUs showed a maximum increase of 80%. On the contrary, operating with high O2 levels, will elevate SRU reaction furnace temperature, and mandates installing high-intensity burners, along with special control and ESD functions, to manage potential risk and ensure safe operation. Additionally, the liquid handling section of SRUs (condensers, collection vessels, degassing vessels, sulfur storage tanks) should be enlarged to accommodate more sulfur production. Typically, the enriched oxygen can be supplied from air separation units (ASUs), which entails significant capital cost. Apart from these special design considerations, there are several advantages for adopting this technology. Oxygen enrichment removes significant nitrogen volumes, which reduces loads on Claus, tail gas treatment, and thermal oxidizer units. Hence, lower capital cost for new plants is acquired due to equipment size reduction. In addition, higher HP steam production and less fuel gas consumption are achieved. Conventionally, O2 enrichment technology is employed in the initial design stage or used to retrofit operating SRUs facilities. However, it is unique to consider O2 enrichment-design requirements as part of new air-based SRUs design for phased program development. The objective is to enable smooth transition to fully O2 enrichment operated SRUs at a later phase of the project without the need for any design modification. This exceptional pre-investment strategy has resulted into reducing the required number of SRUs at phase II from eight to five units; and accordingly, a significant cost avoidance was captured.

Comparison Between Pressure Swing Adsorption and Liquid Oxygen Enrichment Techniques in the Atacama Large Millimeter/Submillimeter Array Facility at the Chajnantor Plateau (5,050 m)

The Chilean workforce has over 200,000 people that are intermittently exposed to altitudes over 4,000 m. In 2012, the Ministry of Health provided a technical guide for high-altitude workers that included a series of actions to mitigate the effects of hypoxia. Previous studies have shown the positive effect of oxygen enrichment at high altitudes. The Atacama Large Millimeter/submillimeter Array (ALMA) radiotelescope operates at 5,050 m [Array Operations Site (AOS)] and is the only place in the world where pressure swing adsorption (PSA) and liquid oxygen technologies have been installed at a large scale. These technologies reduce the equivalent altitude by increasing oxygen availability. This study aims to perform a retrospective comparison between the use of both technologies during operation in ALMA at 5,050 m. In each condition, variables such as oxygen (O2), temperature, and humidity were continuously recorded in each AOS rooms, and cardiorespiratory variables were registered. In addition, we compared portable O2 by using continuous or demand flow during outdoor activities at very high altitudes. The outcomes showed no differences between production procedures (PSA or liquid oxygen) in regulating oxygen availability at AOS facilities. As a result, big-scale installations have difficulties reaching the appropriate O2 concentration due to leaks in high mobility areas. In addition, the PSA plant requires adequacy and maintenance to operate at a very high altitude. A continuous flow of 2–3 l/min of portable O2 is recommended at 5,050 m.

Influence of Water Vapor and Temperature on the Oxide Scale Growth and Alpha-Case Formation in Ti-6Al-4V Alloy

The Ti-6Al-4V alloy is extensively used in aerospace, automotive and biomaterial applications. In the aerospace industry, the service temperature of Ti-6Al-4V is currently limited to 350 °C due to its insufficient oxidation resistance. Oxidation at higher temperatures causes the formation of a fast-growing oxide scale and an oxygen-enriched subsurface layer, which is known as the “alpha-case.” Additionally, the effect of water vapor on the oxidation behavior is critical. In the present study, the oxidation behavior of Ti-6Al-4V in dry air and air containing 10 vol.% H2O at 500, 600 and 700 °C for up to 500 h has been investigated. The main focus of this study is the examination of the different oxide scale morphologies along with the oxygen enrichment in the subsurface zone. It has been observed that spallation of the oxide scale is more severe in a water vapor-containing environment. In dry air, the oxide morphology shows the typical layered TiO2/Al2O3 structure after exposure at 700 °C for 300 h, while Al2O3 precipitates are present in the outermost part of the TiO2 scale when oxidized in wet air. This indicates that the solubility and diffusivity of Al3+ ions in TiO2 are influenced by water vapor. In addition, the extent of oxygen enrichment in the subsurface zone (alpha-case) as a function of temperature and time is determined by nanoindentation profiles. It was shown that in contrast to the scale formation, the alpha-case thickness is not affected by the presence of water vapor in the atmosphere.

Investigation of the Oxidation of Plasma Sprayed Silicon Coating

The quality of plasma sprayed silicon coating determined by density and spreading condition of lamella greatly influences its performance. The oxidation of silicon coating deteriorates its performance. However, the investigators mostly focus on the oxidation and mechanism of amorphous silicon, porous silicon and specific crystal planes on single crystal. The factors which influence the quality and oxidation of silicon coating has never be studied. The helium secondary gas flow has more influence on the quality of silicon coating than other spraying parameters. So, we prepare the silicon coating by plasma spraying technology with different secondary gas flow. The relationship between silicon coating’s quality and secondary gas flow is investigated. Furthermore, the oxidation of plasma sprayed silicon coating is discussed. We find that the secondary gas has an adverse effect on quality and oxidation degree of silicon coating. With the decrease of secondary gas flow, both quality and oxygen content of coatings increase. Besides, the oxygen atoms heterogeneously concentrate at the outermost layer of silicon lamellas. Components of oxygen enrichment area (OEA) from outside to inside are Si + SiOx+SiO2→Si + Si2O + SiO2→Si + SiOx→Si (1 < x < 1.5). The width of OEA in lamellas at top layer of silicon coating is about 180nm, obviously thicker than that in inner lamellas. The results obtained from research can provide support to better understand the behavior of silicon coating in the service process.