Lubrication State Recognition Based on Energy Characteristics of Friction Vibration with EEMD and SVM

In order to identify different lubrication states, lubrication experiments were carried out on a Bruker UMT-3 tester. The experimental results show that the frequency band energy characteristics of friction vibration signals are different under different lubrication states. Based on this, a lubrication state recognition method with ensemble empirical mode decomposition (EEMD) and support vector machine (SVM) was proposed. The vibration signals were decomposed into a finite number of stationary intrinsic mode functions (IMFs) with the EEMD method. The first six IMF components containing the main friction information were retained to calculate the energy ratio and construct the feature vector. The experimental results show that the mixed lubrication state can be identified by hundred percent, and there is a slight confusion between boundary lubrication and dry friction. The results show that frequency band energy of friction vibration signals is an effective feature to identify different lubrication states, and the proposed method can be used to identify different lubrication states.

Experimental Study on Influence of Borehole Arrangement on Energy Conversion and Acoustic Characteristics of Coal-Like Material Sample

This paper examines the effects of borehole arrangement on the failure process of coal-like materials based on its energy conversion and acoustic characteristics from the perspectives of energy, AE energy, AE spectrum, and frequency band. Findings from the study revealed that the presence of borehole can significantly reduce the conversion ratio and growth rate of elastic energy during the loading of coal-like material sample and delay the release of internal energy of the sample. Also, it can reduce the frequency band energy of the main frequency of acoustic emission signal but has little effect on the size and richness of the peak frequency of acoustic emission signal. The practice that makes drilling diameter and depth increase stepwise can minimize the elastic energy conversion ratio, the growth rate, and the main frequency band energy of acoustic emission signal of coal-like material sample and postpone the internal energy release of the sample to the greatest extent, so as to enrich the richness of the secondary frequency of acoustic emission signal. The results of this study have certain guiding significance for the layout of pressure relief boreholes in the production process of coal mines.

A Diagnosis Method for the Compound Fault of Gearboxes Based on Multi-Feature and BP-AdaBoost

Gearbox is an important structure of rotating machinery, and the accurate fault diagnosis of gearboxes is of great significance for ensuring efficient and safe operation of rotating machinery. Aiming at the problem that there is little common compound fault data of gearboxes, and there is a lack of an effective diagnosis method, a gearbox fault simulation experiment platform is set up, and a diagnosis method for the compound fault of gearboxes based on multi-feature and BP-AdaBoost is proposed. Firstly, the vibration signals of six typical states of gearbox are obtained, and the original signals are decomposed by empirical mode decomposition and reconstruct the new signal to achieve the purpose of noise reduction. Then, perform the time domain analysis and wavelet packet analysis on the reconstructed signal, extract three time domain feature parameters with higher sensitivity, and combine them with eight frequency band energy feature parameters obtained by wavelet packet decomposition to form the gearbox state feature vector. Finally, AdaBoost algorithm and BP neural network are used to build the BP-AdaBoost strong classifier model, and feature vectors are input into the model for training and verification. The results show that the proposed method can effectively identify the gearbox failure modes, and has higher accuracy than the traditional fault diagnosis methods, and has certain reference significance and engineering application value.

The Use of Acoustic Emission Elastic Waves for Diagnosing High Pressure Mud Pumps Used on Drilling Rigs

Although mud pumps are vital components of a drilling rig, their failures are frequent. The identification of technical condition of these high-pressure piston pumps is difficult. There are no reliable criteria for the assessment of mud pump condition. In this paper, faults of the pump valve module are identified by means of acoustic emission (AE) signals. The characteristics of these signals are extracted by wavelet packet signal processing. This method has been verified by experiments conducted on a NOV (National Oilwell Varco) -made triplex 14-P-220 mud pump (mounted in the drillship). The results show that the wavelet packet signal processing method can effectively extract the frequency band energy eigenvalues of the signals. Besides, some operational problems associated with high pressure piston mud pumps are presented. A non-invasive method for diagnosing the technical condition of such pumps is being developed at the Maritime University of Szczecin.

Failure Type Prediction Using Physical Indices and Data Features for Solenoid Valve

A high-speed solenoid valve is a key component of the braking system. Accurately predicting the failure type of the solenoid valve is an important guarantee for safe operation of the braking system. However, electrical, magnetic, and mechanical coupling aging mechanism; individual differences; and uncertainty of aging processes have remained major challenges. To address this problem, a method combining physical indices and data features is proposed to predict the failure type of solenoid valve. Firstly, the mechanism model of the solenoid valve is established and five physical indices are extracted from the driven current curve. Then, the frequency band energy characteristics are obtained from the current change rate curve of the solenoid valve by wavelet packet decomposition. Combining physical indices and frequency band energy characteristics into a comprehensive feature vector, we applied random forest to both predict and classify the failure type. We generate a data set consisting of 60 high-speed solenoid valves periodically switched under accelerated aging test conditions, including driven current, final failure type, and switching cycles. The prediction result shows that the proposed method achieves 95.95% and 94.68% precision for the two failures using the driven current data of the 3000th cycle and has better prediction performance than other algorithms.

Mechanistic Characteristics of Double Dominant Frequencies of Acoustic Emission Signals in the Entire Fracture Process of Fine Sandstone

To determine the intrinsic relationship between the acoustic emission (AE) phenomenon and the fracture pattern pertaining to the entire fracture process of rock, the present paper proposed a multi-dimensional spectral analysis of the AE signal released during the entire process. Some uniaxial compression AE tests were carried out on the fine sandstone specimens, and the axial compression stress–strain curves and AE signal released during the entire fracture process were obtained. In order to deal with tens of thousands of AE data efficiently, a subroutine was programmed in MATLAB. All AE waveforms of the tests were denoised by wavelet threshold firstly. The fast Fourier transform (FFT) and wavelet packet transform (WPT) were applied to the denoised waveforms to obtain the dominant frequency, amplitude, fractal, and frequency band energy ratio distribution. The results showed that the AE signal in the entire fracture process of fine sandstone had a double dominant frequency band of the low and high-frequency bands, which can be subdivided into low-frequency low-amplitude, high-frequency low-amplitude, high-frequency high-amplitude, and low-frequency high-amplitude signals, according to the magnitude. The low-frequency amplitude relevant fractal dimension and the high-frequency amplitude relevant fractal dimension each had turning points that corresponded to significant decreases in the middle and end stages of loading, respectively. The frequency band energy was mainly concentrated in the range of 0–187.5 kHz, and the energy ratios of some bands had different turning points, which appeared before the complete failure of the rock. It is suggested that the multi-dimensional spectral analysis may understand the failure mechanism of rock better.

Complex response of an oscillating vertical cantilever with clearance

We study the dynamics of an elastic inverted pendulum with amplitude limiters excited horizontally. This particular model corresponds to a class of systems where a clearance is present naturally as an effect of imperfect clamping or it is included to tailor the response. We explore the complex responses of the system for a fixed value of amplitude clearance. The simulation and experimental results are analysed by a 0–1 test, Fourier, and wavelet transforms. The results show that the system can vibrate with subharmonic solution where the main response frequency of a flexible beam is 3 times lower than the excitaion frequency. We claim that an inverted pendulum with imperfect clamping of mechanical resonator can be used in broad frequency band energy harvesting.

Bearing Fault Identification Method Based on Collaborative Filtering Recommendation Technology

As the amount of data generated by monitoring the condition of rolling bearings is increasing, it has become a research hotspot in recent years to dig valuable information from massive data and identify unknown bearing states. In Internet technology, the collaborative filtering recommendation technology provides users with an intelligent means of filtering information. Aiming at the difficulty in designing the recommendation system scoring matrix in the field of fault diagnosis, we first obtain the bearing feature matrix based on the wavelet frequency band energy and then design a scoring matrix that accurately describes the bearing state; finally, we design a joint scoring matrix for bearing state identification by combining the matrix of these two different characteristics. After that, a collaborative filtering recommendation system for bearing state identification is proposed based on matrix factorization-based collaborative filtering and gradient descent algorithm. This method is used to identify and verify two types of fault data of rolling bearing: different position faults and different types of faults on the outer ring. The results show that the accuracy of the two identifications has reached more than 90%.

Rotor Fault Diagnosis Based on Characteristic Frequency Band Energy Entropy and Support Vector Machine

Rotor is a widely used and easily defected mechanical component. Thus, it is significant to develop effective techniques for rotor fault diagnosis. Fault signature extraction and state classification of the extracted signatures are two key steps for diagnosing rotor faults. To complete the accurate recognition of rotor states, a novel evaluation index named characteristic frequency band energy entropy (CFBEE) was proposed to extract the defective features of rotors, and support vector machine (SVM) was employed to automatically identify the rotor fault types. Specifically, the raw vibration signal of rotor was first analyzed by a joint time–frequency method based on improved singular spectrum decomposition (ISSD) and Hilbert transform (HT) to derive its time–frequency spectrum (TFS), which is named ISSD-HT TFS in this paper. Then, the CFBEE of the ISSD-HT TFS was calculated as the fault feature vector. Finally, SVM was used to complete the automatic identification of rotor faults. Simulated processing results indicate that ISSD improves the end effects of singular spectrum decomposition (SSD) and is superior to empirical mode decomposition (EMD) in extracting the sub-components of rotor vibration signal. The ISSD-HT TFS can more accurately reflect the time–frequency information compared to the EMD-HT TFS. Experimental verification demonstrates that the proposed method can accurately identify rotor defect types and outperform some other methods.