CFD investigation of flow through a centrifugal compressor diffuser with splitter blades

The aerodynamic losses in centrifugal compressors are mainly associated with the separated flow on the suction sides of impeller and diffuser vanes. The overall performance of such compressors can be improved by adding splitter vanes. The present work examines the effect of varying the geometrical location of the splitter vanes in the diffuser on the overall performance of a high-speed centrifugal compressor stage of a small gas turbine. To increase the pressure recovery through the diffuser, two radial sets of vanes are used. The first set of vanes (diffuser-1) is equipped with splitter vanes, placed mid-distance between the main vanes, while the vanes of the second set (diffuser-2) are conventional vanes. Flow through the compressor was simulated using the ANSYS 19 workbench program. Flow characteristics and compressor performance were obtained and analyzed for different circumferential positions of the splitting vanes relative to the main vanes of diffuser-1. The study covered seven positions of the splitter vanes including the original design of the diffuser where the splitter vanes were located at mid-distance between the main vanes. The analysis shows that, at design conditions, selecting the position of the splitter vanes to be nearer to the pressure side of the main vanes improves the stage performance. In the present study, locating the splitters at 33% of the angular distance between the main vanes leads to the best performance, and a significant improvement in the overall stage performance is recorded. The pressure recovery coefficient is raised by about 17%, the pressure ratio is increased by about 1.13%, and the stage efficiency is increased by about 2.01%, compared to the original splitter position. Performance improvement is related to the suppression of the flow separation and the more uniformity of flow. On the contrary, further moving the splitter closer to the main blade, the pressure recovery coefficient is decreased by about 2% than the position of 33% of the angular distance, but still higher than the original position by about 15% and a limited improvement in the compressor performance is noticed. Moving the splitter far out the main blade annihilates the static pressure recovery of the diffuser by about 2:7% compared with the original position. So, for the investigated compressor, the best position of the splitter blade in the circumferential direction, which provides the best stage performance in our parametric analysis, is not necessary to be at the mid-angular distance between the diffuser’s main blades, but it is achieved by moving the splitter to about 33% of the angular distance where the diminished loss from the suppressed flow separation is more prevailing and the instigated friction losses from splitter surfaces are less critical.

Influence of Propeller Slipstream on the Flow Field of S-Shaped Intake

For turboprop engine, the S-shaped intake affects the engine performance and the propeller is not far in front of the inlet of the S-shaped intake, so the slipstream inevitably affects the flow field in the S-shaped intake and the engine performance. Here, an S-shaped intake with/without propeller is studied by solving Reynolds-averaged Navier-Stokes equation employed SST k-ω turbulence model. The results are presented as time-averaged results and transient results. By comparing the flow field in S-shaped intake with/without propeller, the transient results show that total pressure recovery coefficient and distortion coefficient on the AIP section vary periodically with time. The time-averaged results show that the influence of propeller slipstream on the performance of S-shaped intake is mainly circumferential interference and streamwise interference. Circumferential interference mainly affects the secondary flow in the S-shaped intake and then affects the airflow uniformity; the streamwise interference mainly affects the streamwise flow separation in the S-shaped intake and then affects the total pressure recovery. The total pressure recovery coefficient on the AIP section for the S-shaped intake with propeller is 1%-2.5% higher than that for S-shaped intake without propeller, and the total pressure distortion coefficient on the AIP section for the S-shaped intake with propeller is 1%-12% higher than that for the S-shaped intake without propeller. However, compared with the free stream flow velocity ( Ma = 0.527 ), the influence of the propeller slipstream belongs to the category of small disturbance, which is acceptable for engineering applications.

An Investigation of the Tapered Strut On Aerodynamic Performance of the Exhaust Diffuser Under Different Swirls

The exhaust diffuser with different struts was numerically calculated by solving three-dimensional Reynolds-Averaged Navier-Stokes (RANS). The flow process and flow loss mechanism in the diffuser were analyzed, the influence of two different structures of tapered struts on the aerodynamic performance of the exhaust diffuser under different inlet pre-swirls was explored, and the aerodynamic performance of the exhaust diffuser with tapered struts was compared with a conventional exhaust diffuser with linear struts. The results show that, compared with the conventional linear strut, under different inlet pre-swirls, two different tapered struts can both weaken the flow separation in the exhaust diffuser, thereby reducing the total pressure loss. When the inlet pre-swirl is greater than 0.35, the total pressure loss coefficient of the exhaust diffuser with structure-C tapered struts decreases by up to 0.07. The two types of tapered struts also change the flow structure at the exhaust diffuser outlet, which affects the uniformity of the outlet airflow, and then affect the static pressure recovery coefficient. Under different inlet pre-swirls, two types of tapered struts can be effective to increase the static pressure recovery coefficient of the exhaust diffuser, for the exhaust diffuser with structure-C tapered struts, the static pressure recovery coefficient can be increased by up to 0.065, relative increase of 20%. The research in this paper shows that the tapered structure can significantly improve the aerodynamic performance of the exhaust diffuser under different inlet pre-swirls.

Direct-Connect Test of Solid Scramjet with Symmetrical Structure

The solid scramjet has become one of the most promising engine types. In this paper, we report the first direct-connect test of a solid scramjet with symmetrical structure, carried out using boron-based fuel-rich solid propellant as fuel. During the test, which simulated a flight environment at Mach 5.6 and 25 km, the performance of the solid scramjet was obtained by measuring the pressure, thrust, and mass flow. The results show that, due to the change in the combustion area of the propellant and the deposition of the throat in the gas generator during the test, the equivalence ratio gradually increased from 0.54 to 0.63. In a solid scramjet, it is possible to obtain a symmetrical distribution of the flow field within the combustor. Moreover, in a multi-cavity combustor, the combustion state expands from the cavity to the center of the flow channel. The performance of the solid scramjet increased during the test, reaching a combustion efficiency of about 42%, a total pressure recovery coefficient of 0.35, and a thrust gain specific impulse of about 418 s. The solid scramjet with symmetrical structure is feasible. The cavity configuration adopted in this paper can reduce the ignition delay time of fuel-rich gas and improve the combustion efficiency of gas-phase combustible components. The shock trains in the isolator are conducive to the recovery of the total pressure. The performance of the solid scramjet is limited by the low combustion efficiency of the particles.

Investigation on Supersonic Flow Control Using Nanosecond Dielectric Barrier Discharge Plasma Actuators

In this paper, the effects of streamwise Nanosecond Dielectric Barrier Discharge (NS-DBD) actuators on Shock Wave/Boundary Layer Interaction (SWBLI) are investigated in a Mach 2.5 supersonic flow. In this regard, the numerical investigation of NS-DBD plasma actuator effects on unsteady supersonic flow passing a 14° shock wave generator is performed using simulation of Navier-Stokes equations for 3D-flow, unsteady, compressible, and k ‐ ω SST turbulent model. In order to evaluate plasma discharge capabilities, the effects of plasma discharge length on the flow behavior are studied by investigating the flow friction factor, the region of separation bubble formation, velocity, and temperature distribution fields in the SWBLI region. The numerical results showed that plasma discharge increased the temperature of the discharge region and boundary layer temperature in the vicinity of flow separation and consequently reduced the Mach number in the plasma discharge region. Plasma excitation to the separation bubbles shifted the separation region to the upstream around 6 mm, increased SWBLI height, and increased the angle of the separation shock wave. Besides, the investigations on the variations of pressure recovery coefficient illustrated that plasma discharge to the separation bubbles had no impressive effect and decreased pressure recovery coefficient. The numerical results showed that although the NS-DBD plasma actuator was not effective in reducing the separation area in SWBLI, they were capable of shifting the separation shock position upstream. This feature can be used to modify the structure of the shock wave in supersonic intakes in off-design conditions.

Parameterization and optimization design of a two-dimensional axisymmetric hypersonic inlet

Optimization method, as a promising way to improve inlet aerodynamic performance, has received increasing attention. The present research is undertaken to design a two-dimensional axisymmetric hypersonic inlet using parametric optimization. The inlet configuration is parameterized and optimized in consideration of total pressure recovery and starting performance. A Pareto front is obtained by solving the multi-objective optimization problem. Then, the flow structures of the optimized inlets are analyzed and the starting performances are evaluated. Results show that the total pressure loss mainly occurs in the internal contraction section, especially near the inlet entrance, and therefore the total pressure recovery coefficient can be greatly improved by decreasing external compression. As a result, the guidance for designing high-performance inlets is concluded. Besides, it is found that as the internal contraction ratio increases, the inlet starting ability becomes worse, which attributes to the larger separation bubble at the inlet entrance. Finally, the total pressure recovery coefficient and the starting Mach number of the optimized inlets are obtained, which can be a reference for engineering design.

A Simple Theory and Performance Prediction for a Shrouded Wind Turbine with a Brimmed Diffuser

We developed a new wind turbine system that consists of a diffuser shroud with a broad-ring brim at the exit periphery and a wind turbine inside it. The shrouded wind turbine with a brimmed diffuser, which we called a “wind lens turbine” (WLT), has demonstrated power augmentation by a factor of about 2–5 compared with a bare wind turbine for a given turbine diameter and wind speed. The increase in power output depends on the diffuser shape and length and the brim height. However, a simple theory presented in this paper argues that only two performance coefficients are needed to predict the performance of WLT. The coefficients are the back pressure coefficient of the brim and the pressure recovery coefficient of the diffuser. We theoretically showed that the back pressure coefficient was particularly important for the performance of WLT. Finally, the simple theory was evaluated with experimental results. The results showed good agreement with each other.

Numerical analysis on the conceptual design of an air-breathing engine inlet working in mach number 3∼5.5

Based on the equal-intensity shock theory, this article designed a supersonic inlet working in Mach number 3.0∼5.5 with the background of an air-breathing engine. The inlet applied the four-shock train mixed compression configuration and inserted a sidewall compression at the beginning of the isolator. Through developing effective 3D RANS computations validated by current experiments, the performance of the designed inlet was identified. The designed inlet self-starts at freestream Mach number Ma∞ = 3.0 under which the total pressure recovery coefficient has dramatic increment, and the aerodynamic choking at the inlet throat no longer presents; the inlet keeps working at all studied flight states with zero angle of attack (AoA) and achieves shock-on-lip at the design point Ma∞ = 5.0. Both positive and negative AoAs can disrupt the equal-intensity shock allocations, which degrade the inlet performance. The inlet obtains maximum total pressure recovery coefficient at zero AoA. The maximum back pressure at Ma∞ = 3.0∼5.5 obtained by the inlet surpasses the requirements and keeps a certain margin. The inlet performance basically meets all the goals proposed by the engine.

Experimental and numerical investigation of a supersonic inlet with double S-bend diffuser

Design of a supersonic inlet with double S-bend diffuser was developed. Numerical simulation and wind tunnel experiment were carried out to investigate the aerodynamic performance and variable geometric rules of the inlet. The result indicates that the variable geometry scheme adopted solves the contradiction between starting performance at low Mach number and aerodynamic performance at high Mach number. The inlet works normally and stably over a wide speed range. At design point, the total pressure recovery coefficient reaches 0.47. In addition, two different kinds of inlets with double S-bend diffuser and single S-bend diffuser were studied. Compared with the double S-bend diffuser, the total pressure recovery coefficient of the single S-bend diffuser is higher at low Mach number (Ma0 < 3) and lower at high Mach number (Ma0 > 3). With the increase of backpressure, shock train mainly moves upstream along the low-energy flow region in the diffuser. For the double S-bend diffuser, shock train will first move along the lower corner and then along the upper corner. For the single S-bend diffuser, it will only move along the upper corner. The strong secondary flow of the double S-bend is the main reason for the above phenomenon.

Effects of struts profiles and skewed angles on the aerodynamic performance of gas turbine exhaust diffuser

The strut structure directly affects the flow field characteristics and aerodynamic performance of the gas turbine exhaust diffuser. The effects of the strut profiles and strut skewed angles on the aerodynamic performance of the exhaust diffuser at different inlet pre-swirls were numerically investigated using three-dimensional Reynolds-Averaged Navier-Stokes(RANS) and Realizable k-ε turbulence model. The numerical static pressure recovery coefficient of the exhaust diffuser is in agreement with the experimental data well. The reliability of the numerical method for the exhaust diffuser performance analysis was demonstrated. Exhaust diffusers with four kinds of vertical strut profiles obtain the highest static pressure recovery coefficient at the inlet pre-swirl of 0.35. The similar static pressure recovery coefficient of exhaust diffusers with four kinds of vertical strut airfoils are observed when the inlet pre-swirl is less than 0.48. The static pressure recovery coefficient of exhaust diffusers with vertical b1 and b2 struts are higher than that with the a1 and a2 struts when the inlet pre-swirl is greater than 0.48. At the inlet pre-swirl of 0.35, The static pressure recovery coefficient of the exhaust diffuser with the a1 strut decreases with the increasing of the strut skewed angles. The static pressure recovery coefficient of the exhaust diffuser with the b1 strut increases with the increasing of the strut skewed angles, and the static pressure recovery coefficient increases by 3.6% compared with the vertical design when the skewed angle of b1 strut is 40[Formula: see text]. At the inlet pre-swirl of 0.64. The static pressure recovery coefficient of the exhaust diffuser with the a1 strut increases by 8.7% compared with the vertical design when the skewed angle of a1 strut is greater than 20°. In addition, the static pressure recovery coefficient of the exhaust diffuser with the b1 strut decreases by 3.8% compared with the vertical design when the skewed angle of b1 strut is 40°. The method to improve the aerodynamic performance of the exhaust diffuser by appropriate increase the strut maximum thickness and design the strut skewed angle is proposed in this work.