scholarly journals A method for evaluating the fatigue crack growth in spiral notch torsion fracture toughness test

2018 ◽  
Vol 89 (5) ◽  
pp. 813-822 ◽  
Author(s):  
J.-A. Wang ◽  
T. Tan
Author(s):  
Lyndon Lamborn ◽  
Shenwei Zhang ◽  
Sergio Limón ◽  
Roger Lai

Abstract In order for the pipeline industry to usher in the next-level fracture mechanics engineering analysis, reasonable and prudent fracture toughness characterizations are needed to improve burst pressure predictions and fatigue crack growth analysis of pipelines with planar cracks. Converting Charpy V-Notch (CVN) value to fracture toughness via different empirical correlation models derived throughout the years, while laudable, have inherent shortcomings. The main issues being that the Charpy toughness test is not a fracture mechanics-based measurement and the transferability of sub-scale fracture toughness testing is often not completely understood nor is correctly applied. This paper expands on these shortcomings and presents solutions which are supported by fracture toughness data obtained from the pipe boy and seam weld of API 5L line pipe steels. In this manner, best available toughness derivations for mean toughness in base metal and long seam welds are presented. Suggestions for standard fracture mechanics sub-scale coupon testing, such as ASTM E1820, on pipeline steel samples are delineated with rationale for each test type. The transferability of fracture toughness from sub-scale coupon testing results to that exhibits in full-scale pipe failure are demonstrated in the paper. This fracture toughness test database and other similar data sets can be combined and serve as the basis for establishing an industry wide Pipeline Material Database which would mirror established material databases in the aerospace industry such as NASGRO and AFMAT. It is envisioned that a centralized and validated Pipeline Material Database will be expanded to include fatigue crack growth rate data and other pipeline material characterization data sets. These data will support minimizing material assumptions and increase the accuracy of structural integrity predictions to improve the overall pipeline performance. This combined database would be accessible to engineers, analysts, and researchers and updated at regular intervals as more data becomes available.


Author(s):  
Michael A. Tognarelli ◽  
Ramgopal Thodla ◽  
Steven Shademan

Corrosion fatigue and fracture toughness in sour environments of APIX65 5L have typically been studied in relatively severe environments like NACE A and NACE B solutions. There are very limited data in sweet and mildly sour environments that are of interest in various applications. This paper presents fatigue crack growth frequency scans in a range of sweet and mildly sour environments as well as on different microstructures: Parent Pipe, Heat Affected Zone (HAZ) and Weld Center Line (WCL). The fatigue crack growth rate (FCGR) increased with decreasing frequency and reached a plateau value at low frequencies. FCGR in the sweet environments that were investigated did exhibit a frequency dependence (increasing with decreasing frequency) and had plateau FCGR in the range of 10–20× the in-air values. In the mildly sour environments that were investigated, FCGR was found to be about 25 to 30× higher than the in-air values. By comparison, in NACE A environments the FCGR is typically about 50× higher than the in-air values. The FCGRs of parent pipe and HAZ were found to be similar over a range of environments, whereas the WCL FCGR data were consistently lower by about a factor of 2×. The lower FCGR of the WCL is likely due to the lower concentration of diffusible hydrogen in the weld. FCGRs as a function of ΔK (stress integrity factor range) were measured on parent pipe at the plateau frequency. The measured Paris law curves were consistent with the frequency scan data. Rising displacement fracture toughness tests were performed in a range of sweet and sour environments to determine the R-curve behavior. Tests were performed in-situ at a slow K-rate of 0.05Nmm−3/2/s over a range of environmental conditions on parent pipe. The initiation toughness and the slope of the R-curve decreased sharply in the sour environments. The initiation toughness and slopes were largely independent of the notch location as well as environmental conditions. Typical values of initiation toughness were in the range of 90–110N/mm.


2011 ◽  
Vol 59 (6) ◽  
pp. 2437-2446 ◽  
Author(s):  
A. Singh ◽  
L. Tang ◽  
M. Dao ◽  
L. Lu ◽  
S. Suresh

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