A practical approach for simulation and manufacturing of a ball-end mill using a 5-axis CNC grinding machine

2010 ◽  
Vol 24 (1) ◽  
pp. 159-163 ◽  
Author(s):  
Trung Thanh Pham ◽  
Sung Lim Ko
Keyword(s):  
Practical Approach ◽  
End Mill ◽  
Ball End Mill ◽  
Cnc Grinding ◽  
Grinding Machine ◽  
Cnc Grinding Machine

A Novel CNC Grinding Method about Relief Surface of Corner Radius End Mill Based on a CAM System

2011 ◽  
Vol 120 ◽  
pp. 26-31 ◽  
Author(s):  
Cai Xia Zhao ◽  
Fei Tang ◽  
Shu Zhe Li ◽  
Xiao Hao Wang
Keyword(s):  
Numerical Control ◽  
End Mill ◽  
Nc Code ◽  
Corner Radius ◽  
Relief Surface ◽  
Cnc Grinding ◽  
Cup Wheel ◽  
Grinding Machine ◽  
Cnc Grinding Machine ◽  
Five Axis

Corner radius end mill, whose cutting capability is mostly affected by the relief surface, is a kind of highly effective end mill [1]. So a novel mathematical model of relief surface curve about corner radius end mill, which is verified with a five-axis computer numerical control (CNC) grinding machine and simulated based on a system CAM, is derived and presented in the paper. According to the proposed tool coordinates system and the mechanical coordinate of the machine, the relative motion between the cup wheel and the tool is determined. In order to obtain an accurate relief curve when machining, the model of a cup wheel edge is also introduced. The coordinates of grinding point when grinding relief surface are calculated. With the input data of the corner radius end geometry, wheels geometry, wheel setting and machine setting, the NC code is generated automatically from the program. Then the code is used to simulate in 3 Dimension before actual machining. Finally, the NC code will be used for machining in the CNC grinding machine. The roundness of the round corner in the final product is very well, means this model is effective.

Cutting Edge Mathematical Model for Ellipsoidal End Mill

2014 ◽  
Vol 800-801 ◽  
pp. 495-500
Author(s):  
Meng Chao Fan ◽  
Xian Li Liu ◽  
Wei Ji ◽  
Dian Ge Zuo ◽  
Ming Yang Wu
Keyword(s):  
Mathematical Model ◽  
System Architecture ◽  
Parametric Design ◽  
Helix Angle ◽  
Cutting Edge ◽  
End Mill ◽  
Cnc Grinding ◽  
Grinding Machine ◽  
Cnc Grinding Machine ◽  
The Mathematical Model

In this paper, a new kind of ellipsoid end mill is proposed in order to improve the quality and efficiency in machining the sculptured surface. An integral ellipsoid end mill parameter optimization system architecture is developed to make the parametric design automatically and efficiently. Then, the mathematical model of continuous blade curve with constant helix angle and normal helix cutting edge of ellipsoid end mill is presented, as well as the cutting edge on the cylinder of cylindrical ellipsoid end mill. And then, all curves are simulated based on MATLAB software. Finally, the ellipsoid end mill is manufactured using a SAACKE UWIF CNC grinding machine to verify the feasibility of ellipsoid end mill.

Static and Dynamic Characteristics Analysis of Precise Composite CNC Grinding Machine

2011 ◽  
Vol 411 ◽  
pp. 88-93
Author(s):  
Hong Lin Zhao ◽  
Yun Fei Sun ◽  
Rui Chen ◽  
Yu Mei Huang ◽  
Guang Peng Zhang ◽  
...  
Keyword(s):  
Finite Element ◽  
Dynamic Characteristics ◽  
Element Model ◽  
Machine Model ◽  
Static And Dynamic Characteristics ◽  
Cnc Grinding ◽  
Characteristics Analysis ◽  
The Subject ◽  
Grinding Machine ◽  
Cnc Grinding Machine

The parameters of joint parts must be included in the finite element model of a whole grinding machine. The subject investigated in this paper is B2-K3000 high-precision composite flexible grinding machine. Through finite element modeling, the joint part parameters are integrated into the whole grinding machine model to establish a dynamic model and then analyze its static and dynamic characteristics. The result shows that the whole grinding machine possesses good features, but it still needs to be improved. This paper gives suggestions for its structure development and application.

scholarly journals Reliability analysis of cooling system of CNC grinding machine based on FTA analysis

2019 ◽  
Vol 612 ◽  
pp. 032030 ◽  
Author(s):  
Yiling Zhang ◽  
Jinwei Fan ◽  
Zhongsheng Li ◽  
Changjun Wu ◽  
Haohao Tao ◽  
...  
Keyword(s):  
Reliability Analysis ◽  
Cooling System ◽  
Cnc Grinding ◽  
Grinding Machine ◽  
Cnc Grinding Machine

Study on Online Detecting System for CNC Grinding Machine

2014 ◽  
Vol 488-489 ◽  
pp. 1204-1207
Author(s):  
Xin Cheng Cao ◽  
Jian Zhu ◽  
Wan Shan Liu ◽  
Bin Yao
Keyword(s):  
Cnc Grinding ◽  
Grinding Machine ◽  
Online Detecting ◽  
Cnc Grinding Machine ◽  
Five Axis ◽  
Grinding System

A online automatic indexable inserts detecting system,which is based on the five-axis CNC grinding system,is introduced in this paper. The probe of the system can complete the online detecting of indexable inserts by calling the macro measurement program. The measruements of the inserts can be calculated and input into the process module.

Jig Grinding, an Effective Method in Ball Lock Punches Production

2008 ◽  
Vol 44-46 ◽  
pp. 489-494
Author(s):  
Ramezan Ali Mahdavinejad
Keyword(s):  
Cutting Tool ◽  
Point Of View ◽  
Manufacturing Industries ◽  
Tool Selection ◽  
Simple Method ◽  
Cnc Grinding ◽  
Grinding Tool ◽  
Grinding Machine ◽  
Cnc Grinding Machine

Ball lock punches with non-circular sections, as a cutting tool in carbide dies, are widely used in car manufacturing industries. In this paper a simple method to produce non-circular cutting punches is presented. From this point of view, first of all, all the methods are analyzed and among them jig grinding as the best one is introduced. In continuation, the attachments of this method like grinding tool selection, mechanical attachments to CNC grinding machine is analyzed. Finally, the simple Visual Software to create motion codes is programmed.

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