A prime requirement in the design of a modern gas turbine combustor is good combustion stability, especially near lean blowout (LBO), to ensure an adequate stability margin. For an aeroengine, combustor blow-off limits are encountered during low engine speeds at high altitudes over a range of flight Mach numbers. For an industrial combustor, requirements of ultralow NOx emissions coupled with high combustion efficiency demand operation at or close to LBO. In this investigation, a step swirl combustor (SSC) was designed to reproduce the swirling flow pattern present in the vicinity of the fuel injector located in the primary zone of a gas turbine combustor. Different flame shapes, structure, and location were observed and detailed experimental measurements and numerical computations were performed. It was found that certain combinations of outer and inner swirling air flows produce multiple attached flames, aflame with a single attached structure just above the fuel injection tube, and finally for higher inner swirl velocity, the flame lifts from the fuel tube and is stabilized by the inner recirculation zone. The observed difference in LBO between co- and counterswirl configurations is primarily a function of how the flame stabilizes, i.e., attached versus lifted. A turbulent combustion model correctly predicts the attached flame location(s), development of inner recirculation zone, a dimple-shaped flame structure, the flame lift-off height, and radial profiles of mean temperature, axial velocity, and tangential velocity at different axial locations. Finally, the significance and applications of anchored and lifted flames to combustor stability and LBO in practical gas turbine combustors are discussed.
Development of a New Ni-base Superalloy for Industrial Gas Turbine Combustor by Statistical Alloy Design Method