scholarly journals Study on mechanical properties of titanium alloy drill pipe and application technology

2021 ◽  
Vol 261 ◽  
pp. 02021
Author(s):  
Xiaoyong Yang ◽  
Shichun Chen ◽  
Qiang Feng ◽  
Wenhua Zhang ◽  
Yue Wang
Keyword(s):  
Titanium Alloy ◽  
Oil And Gas ◽  
Drill Pipe ◽  
Petroleum Industry ◽  
Drill String ◽  
Curvature Radius ◽  
Outer Diameter ◽  
Gas Field ◽  
Steel Drill ◽  
Buildup Rate

With the increasing intensity of oil and gas field exploration and development, oil and gas wells are also drilling into deeper and more complex formations. Conventional steel drilling tools can no longer meet the requirements of ultra-deep, high-temperature and high-pressure wells. The paper first analyzes the advantages of titanium alloy drill pipe based on basic performance of titanium alloy drill pipe. The experimental results show that the basic properties of titanium alloy drill pipes meet the operating standards of the petroleum industry. Then the buckling performance of titanium alloy drill pipe and steel drill pipe is compared, the calculation results show that the buckling performance of titanium alloy drill tools is slightly lower than that of steel drill tools. Secondly, the maximum allowable buildup rate of titanium alloy drill pipe and steel drill tool is studied. The research shows that under the same condition of the drill pipe outer diameter, titanium alloy drill pipe can be used for a smaller curvature radius and greater buildup rate. This advantage of titanium alloy drill pipe makes it more suitable for short radius and ultra-short radius wells. Finally, taking a shale gas horizontal well as an example, with the goal of reducing drill string friction and ensuring drill string stability, a comparative study on the application of titanium alloy drill pipe and steel drill pipe is carried out. The results show that titanium alloy drill pipe has a wider application in the field, and is suitable for operations under various complex working conditions.

Changes of Microstructure and Properties of G105 Drill Pipe in H2S Environment

2015 ◽  
Vol 814 ◽  
pp. 303-312
Author(s):  
Ben Sheng Huang ◽  
Xiang Chen ◽  
Long Peng Huang
Keyword(s):  
Oil And Gas ◽  
Drill Pipe ◽  
Hardness Test ◽  
Immersion Test ◽  
Metallographic Analysis ◽  
Key Factors ◽  
High Concentration ◽  
Microstructure And Properties ◽  
Steel Drill ◽  
Pipe Materials

H2S corrosion has become one of the key factors that has impact seriously on the exploration and development of high-sulfur oil and gas. In order to study the change of microstructure and properties of G105 steel drill pipe in H2S environment, different concentrations of H2S (300ppm, 400ppm, 500ppm, 600ppm) were used respectively at room temperature to make corrosion immersion test on the G105 drill pipe, and then tensile test, impact test, hardness test, metallographic analysis, scanning electron microscopy (SEM) observation and EDS spectrum analysis. The results showed that in the range of H2S concentration provided in tests, pipe materials was corroded quite seriously, microstructure changed obviously, comprehensive mechanical properties decreased significantly, and the range decreased first and then increased and decreased again. The type of fracture is classified as the pore ductile fracture, some of them appear prospective cleavage characteristics, and, fracture place exist severe solute partial clustering phenomenon. In addition, high concentration of Sulfur was found in impact fracture surface. The results would provide a reference for our understanding of the corrosion behavior of the drill pipe materials in H2S environment and the development of new anti-corrosion materials drill pipe.

THE GIPPSLAND OIL AND GAS FIELDS—FOUR YEARS OF PRODUCTION AND UTILISATION

1973 ◽  
Vol 13 (1) ◽  
pp. 166
Author(s):  
M. A. Stratton
Keyword(s):  
Natural Gas ◽  
Social Life ◽  
Oil And Gas ◽  
Petroleum Industry ◽  
Petroleum Products ◽  
The State ◽  
Oil Field ◽  
Oil Fields ◽  
Gas Field ◽  
Paper Mills

The discovery by the partnership of Esso Exploration and Production Australia Inc. and Hematite Petroleum Pty Ltd during the past eight years of the natural gas and crude oil fields off the east Victorian coast has often been compared to that of gold in the State in the 1850's in its impact .on the economic, industrial and social life of the community.To date the amount spent in the State on the discovery and overall development of these fields is approximately $600 million. The value of oil and gas recovered over the period of nearly four years since production commenced in 1969 and distributed and utilised by various means to 31 December 1972, amounts to about $500 million. In addition the value of refined products from Victoria's three refineries and items produced by industrial processes through the use of natural gas and petroleum products as fuels, amount to many more millions of dollars. The total impact on Victoria in one form or another could, if measured in monetary value, he equivalent to about $1200 million-all in the course of about eight years.Other States have also benefited. The building of tankers, barges, tugs and work boats and the modification of refineries in New South Wales and Queensland, have probably cost in the region of $200 million whilst indirectly the success of the Gippsland oil and gas discoveries has spurred other explorers to step up the search in many areas and, as far as natural gas is concerned, with considerable success.The speed and efficiency with which the four gas and oil fields developed to date were brought into production, the necessary treatment plants erected, the pipelines laid and distribution facilities organised; and with which the gas industry changed over to the new fuel and refineries modified their processes to use indigenous crudes have, by world standards, been exceptional. From the time the first gas field-Barracouta, was found in February 1965 until the last oil field in the program -Kingfish came fully on stream late in 1971, less than seven years elapsed.During that time Victorian fuel patterns underwent vast changes. Today over 95% of all gas consumers are using natural gas and about 70% of crude processed by local refineries comes from the Gippsland Basin. The significance of natural gas in particular is demonstrated by a 41% increase in gas sales in Victoria in 1971/72 over the previous twelve months and this trend is expected to accelerate as a result of recent arrangements for the supply of large volumes of this fuel to industrial plants including paper mills, cement works and an alumina smelter.Also of major significance to the State has been the development of the port of Western Port where the loading of tankers and LPG carriers has resulted in it becoming the State's second busiest port. Of less immediate impact but still of great value in the long term, has been the building of better roads and facilities needed to service the installations and the emergence of many valuable skills in the petroleum industry which will make easier the task of future development of new fields and facilities in Victoria and other parts of Australia.

Research Status and Development of Titanium Alloy Drill Pipes

2019 ◽  
Vol 944 ◽  
pp. 903-909 ◽  
Author(s):  
Rui Zhe Li ◽  
Chun Feng ◽  
Long Jiang ◽  
Ya Qiong Cao
Keyword(s):  
Corrosion Resistance ◽  
Titanium Alloy ◽  
High Temperature ◽  
Drill Pipe ◽  
Petroleum Industry ◽  
Specific Strength ◽  
Deep Wells ◽  
Production Safety ◽  
Drill Pipes ◽  
Pipe Processing

Petroleum and natural gas exploration and development are deepening, and the environment and stratum conditions encountered are becoming more and more complex. There are many high-temperature, high-pressure, high-corrosion wells, and the number of ultra-short horizontal directional wells, ultra-deep wells, and extended reach wells are also increasing. The steel drill pipe has not been able to meet and adapt to these requirements. Titanium alloy drill pipe has a series of advantages such as low density, high specific strength, excellent corrosion resistance, high temperature resistance, fatigue resistance, non-magnetic and good flexibility. It is suitable for the development of modern petroleum industry. This article discusses the use of titanium alloy drill pipe in domestic and foreign drilling in horizontal wells with short radius, the design of alloy components in titanium alloy drill pipes, body pipe processing, joint connection and corrosion resistance. Combining the practical application of titanium alloy drill pipe points out the current problems. Finally, from the aspect of drilling cycle, production safety and cost saving, the development and application of titanium alloy drill pipes in deep wells, ultra-deep wells and deep-sea drilling operations are prospected.

scholarly journals Drillstring Failure: Analytical and Experimental Approach

2019 ◽  
Vol 300 ◽  
pp. 04004
Author(s):  
Edris Hassan ◽  
Jamil Abdo ◽  
Jan Kwak ◽  
Abdullah Al Shabibi
Keyword(s):  
Torsional Vibration ◽  
Oil And Gas ◽  
Drill Pipe ◽  
Oil And Gas Industry ◽  
Drill String ◽  
Design Parameters ◽  
Experimental Investigations ◽  
Torsional Vibrations ◽  
Stick Slip ◽  
The Impact

Drilling is one of the costliest activities in oil and gas industry due to the complexity of interactions with downhole rock formation. Under such conditions, the uncertainty of drillstring behaviour increase and hence it becomes difficult to predict the causes, occurrences, and types of failures. Lateral and torsional vibrations often cause failure of Bottom Hole Assembly (BHA), drillstring failure, drill bit and wall borehole damages. In this work, a model is presented to determine the impact of lateral and torsional vibrations on a drillstring during the drilling operation. The model aims to mimic real drillstring behaviour inside a wellbore with regards to its dynamic movements due to multiple real situations such as eccentricity of collars, drill pipe sections, and stick-slip phenomena occurring due to the interaction of the bit and the drillstring with the well formation. The work aims to develop a basis for determining critical operating speeds and design parameters to provide safe drilling procedures and reduce drill string fatigue failure. Lagrangian approach is used in this study to attain drillstring lateral and torsional vibration coupling equations. The nonlinear equations are solved numerically to obtain the response of the system. In this work, we also present a brief description of an in-house constructed experimental setup. The setup has the capability to imitate the downhole lateral and torsional vibration modes. Parameters from the experimental investigations are incorporated for validation of the mathematical models and for prediction of the drillstring fatigue life. Such investigations are essential for oil and gas industries as they provide solutions and recommendations about operational speed, lateral and torsional amplitudes measurements and corrections, and the conditions for avoiding occurrence of natural frequencies of the system.

FE Simulation of Torque and Drag inside Borehole of Oil and Gas Wells (Part II)

2015 ◽  
Vol 723 ◽  
pp. 240-245
Author(s):  
Yousif E.A. Bagadi ◽  
De Li Gao ◽  
Abdelwahab M. Fadol
Keyword(s):  
Finite Element ◽  
Oil And Gas ◽  
Petroleum Industry ◽  
Drill String ◽  
Friction Torque ◽  
Fe Model ◽  
Analysis Model ◽  
Gas Wells ◽  
Element Analysis ◽  
Oil And Gas Wells

The wellbore friction, torque and drag, between drill string and the wellbore wall is the most important issue which limits the drilling industry to go beyond a certain measured depth.The calculation and analysis of torque and drag were considered to be very important in drilling and well design. A variety of models (soft, stiffness, mixed and finite element) have been used to determine the torque and drag. A FEA (Finite Element Analysis) model of the drill string to simulate it’s working behavior, involving contacts between the drillstring and borehole wall was developed, this FE Model was to be compared with computational model of torque and drag, and to be verified with experimental results.The drillstring displacements calculated by the FEA model matches those from commercial software in petroleum industry (Landmark). The model developed and discussed in this paper can be used for predicting torque and drag inside wellbores of oil and gas wells, and it will also benefit in preplanning simulation of oil and gas well drilling operations.

THE INFLUENCE OF FRICTION FORCES ON LONGITUDINAL WAVE PROPAGATION IN A STUCK DRILL STRING IN A BOREHOLE

Tribologia ◽  
2018 ◽  
Vol 282 (6) ◽  
pp. 79-87
Author(s):  
Yevhen KHARCHENKO ◽  
Andrii HUTYI ◽  
Volodymyr HAIDUK
Keyword(s):  
Oil And Gas ◽  
Drill Pipe ◽  
Computer Software ◽  
Drill String ◽  
The Body ◽  
Friction Forces ◽  
Impact Mechanism ◽  
Drilling Rig ◽  
Longitudinal Wave Propagation ◽  
The Impact

A mathematical model and the computer software for the analysis of dynamic processes occurring in the drilling pipes in the borehole under stuck drill string release by means of an impact mechanism (a jerking device) or a pulse-wave installation, equipped with electric linear pulse motor are presented. The drill string with an impact mechanism, which is inserted over the stuck section after failure, is detected and is activated by lowering and taking the non-stuck upper part of the string by means of the drilling rig drive and is considered as a discrete-continuous mechanical system. As a result of the impact of the hammer on the body of the impact mechanism, wave processes are formed in the drill string, which helps to release the stuck drill string. The influence of friction forces on propagation of longitudinal waves in the drill pipe string is investigated. Practical recommendations are developed regarding the above-mentioned efficiency of drilling for oil and gas.

scholarly journals Application of Pickering emulsion in oil drilling and production

2021 ◽  
Vol 11 (1) ◽  
pp. 26-39
Author(s):  
Lipei Fu ◽  
Qianli Ma ◽  
Kaili Liao ◽  
Junnan An ◽  
Jinmei Bai ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Petroleum Industry ◽  
Pickering Emulsion ◽  
Pickering Emulsions ◽  
Gas Field ◽  
Oil Drilling ◽  
Wide Range ◽  
Reservoir Conditions ◽  
Oil And Gas Field ◽  
The Stability

Abstract When surfactant is used as emulsifier, the stability of emulsion is often greatly reduced with the influence of reservoir conditions (temperature, pressure, salinity, etc.), which shortens the validity period of emulsion. Pickering emulsion has a wide range of applications in the oil and gas field due to its advantages of good stability and easy regulation. In this article, the formation, stabilization mechanism, and influencing factors of Pickering emulsions were introduced, and the application status and prospects of Pickering emulsions in oil and gas field were summarized. It was pointed out that Pickering emulsion has many advantages and important research value when applied in deep strata and complicated reservoirs. It is expected that this article can effectively reflect the application value of Pickering emulsion in oil and gas field and promote the application of Pickering emulsion in petroleum industry.

A Rotational Continuous-Circulation Tool RCCT for Decreasing Non-Productive Time NPT and Mitigating Drilling Operational Risk

2021 ◽  
Author(s):  
Meshari Mansour Alshalan ◽  
Amjad O. Alshaarawi ◽  
Haytham H. Alhamed ◽  
Abdulwahab S. Aljohar
Keyword(s):  
Oil And Gas ◽  
Drill Pipe ◽  
Drill String ◽  
Added Value ◽  
Drilling Mud ◽  
Cleaning Efficiency ◽  
Gas Drilling ◽  
Static Contact ◽  
Continuous Rotation ◽  
Productive Time

Abstract This work presents how a Rotational Continuous-Circulation Tool (RCCT) can decrease non-productive time and mitigate risks in the oil and gas drilling operations. The proposed tool provides almost continuous rotation of the drill-string and continuous circulation of drilling mud during the making/breaking of drill-pipe connections. Continuous rotation minimizes the stationary time during the connection. Thus, the risk of static contact between the wall of the formation and drill string (which can cause a differentially stuck drill-pipe) is reduced. This is one aspect by which non-productive time (NPT) is reduced, and the potential of encountering a differentially stuck pipe incident is mitigated. Continuous circulation enhances the hole cleaning efficiency. Rather than gravitating or being suspended, drilling cuttings continue to be removed to surface during connections with continuous circulation. As a result, the risk of having a mechanical stuck pipe incident (e.g., Pack-off) is prevented. In addition, maintaining continuous circulation eliminates down-hole pressure fluctuations. This reduces the risk of hole stability issues, and also enables navigation through zones with tight drilling pressure window. The proposed tool has been trial-tested twice to demonstrate its compatibility with the current drilling rigs/practices. Further trial tests are planned to demonstrate the added value of the tool.

FE Simulating of Torque and Drag inside Borehole of Oil and Gas Wells

2014 ◽  
Vol 1030-1032 ◽  
pp. 781-785
Author(s):  
Yousif E.A. Bagadi ◽  
Abdelwahab M. Fadol ◽  
De Li Gao
Keyword(s):  
Finite Element ◽  
Oil And Gas ◽  
Petroleum Industry ◽  
Drill String ◽  
Friction Torque ◽  
Fe Model ◽  
Analysis Model ◽  
Gas Wells ◽  
Element Analysis ◽  
Oil And Gas Wells

The wellbore friction, torque and drag, between drill string and the wellbore wall is the most important issue which limits the drilling industry to go beyond a certain measured depth. The calculation and analysis of torque and drag were considered to be very important in drilling and well design. A variety of models (soft, stiffness, mixed and finite element) have been used to determine the torque and drag. a FEA (Finite Element Analysis) model of the drill string to simulate it’s working behavior, involving contacts between the drillstring and borehole wall was developed, this FE Model was to be compared with computational model of torque and drag, and to be verified with experimental results. The drillstring displacements calculated by the FEA model matches those from commercial software in petroleum industry (Landmark). The model developed and discussed in this paper can be used for predicting torque and drag inside wellbores of oil and gas wells, and it will also benefit in preplanning simulation of oil and gas well drilling operations.

Aluminum Drill Pipe Fatigue Analysis

2004 ◽  
Author(s):  
Guilherme Farias Miscow ◽  
Joa˜o Carlos Ribeiro Pla´cido ◽  
Paulo Emi´lio Valada˜o de Miranda ◽  
Theodoro Antoun Netto
Keyword(s):  
Fatigue Life ◽  
Structural Integrity ◽  
Crack Nucleation ◽  
Drill Pipe ◽  
Drill String ◽  
Small Scale ◽  
Second Phase ◽  
Horizontal Section ◽  
Steel Drill ◽  
Drill Pipes

While drilling extended reach wells, the weight per foot of the drill string is a critical design parameter that can limit the depth to be reached. One practical solution is the use of drill pipes made of alternative materials to the conventional steel drill pipes. The most direct options are titanium and aluminum. Titanium is in general impaired due to its high cost, although the titanium alloy Ti-6Al4V has already been used in the airplane industry. More recently, Russia has been manufacturing drill pipes using aluminum alloys of the system Al-Cu-Mg, similar to alloys 2024, also used in airplanes. These pipes present a reasonable commercial cost. Drill pipe fatigue damage occurs under cyclic loading conditions due to, for instance, rotation in curved sections of the well. Failures caused by crack nucleation and propagation are one of the highest risks to the structural integrity of these pipes. Usually, failure mechanisms develop in the transition region of the tool joint. Several mechanical and metallurgical factors affect the fatigue life of drill pipes. The former are mainly geometric discontinuities such as transition zones, pits and slip marks. The latter are related to the size and distribution of crystalline grains, phases and second phase particles (inclusions). In this study, the roles played by both factors in the fatigue life of drill pipes are studied through an experimental test program. The fundamental fatigue mechanisms are investigated via laboratory tests in small-scale coupons performed in an opto-mechanical fatigue apparatus. Additionally, full-scale fatigue testes on three aluminum drill pipes were performed. The pipes tested are being used in the horizontal section of some extended reach wells in the Northeast of Brazil.

Sign in / Sign up

Export Citation Format

Share Document