Critical Speed Analysis of Multi-Cylider Engines As Spatial Elastic Linkage Systems
Abstract A multi-cylinder engine is a cluster of slider-crank linkages. Presently used conventional pure torsional shaft models predict results far from the results predicted considering actual three-dimensional linkage and crankshaft geometries. Pure torsional model doesn’t sense the variation in frequency with the variation in engine geometry. It predicts one constant frequency value for each mode; it does not permit the use of flexible bearings. Article offers a finite element method for performing frequency and critical speed analysis of multi-cylinder engines considering three-dimensional geometries of the linkage loops, crankshaft, and the crankshaft throws, as a spatial elastic mechanism system. Any number of cylinders in any angular orientations with respect to each other may be considered. A three-dimensional flexural finite-line element with isoparametric joint freedom irregularity is developed and used to formulate the eigenvalue equations of motion for the system. Consistent mass matrix as well as lumped mass matrix methods can be used. The element can be restrained to perform coupled torsional and flexural or pure torsional frequency analysis of geared rotor model of engines and shafts on many rigid or flexible bearings. Geared connections can also be considered flexible. A generalized computer program is made available for industrial use. It determines frequencies, mode shapes and critical speed bands of an engine for complete crankshaft rotation for as many modes as desired. The frequency and critical speed analysis of a four-cylinder MGB automobile engine with in-plane crank throws, with and without bearing flexibilities, is performed and the results are compared with those obtained using the conventional pure torsional shaft model. Geared tandem ship drive system is studied to test the reliability of the developments.