Vibration-Based Fault Diagnosis of Pump Using WPT

2008 ◽  
Author(s):  
Pan Hong ◽  
Zheng Yuan

A vibration-based fault diagnosis method of pump units based on wavelet packet transform (WPT) is proposed in this paper. Compared with Fourier transform (FT) and wavelet transform (WT), WPT can subdivide the whole time-frequency domain. It can perform signals with good time resolution at high frequency and vice versa. WPT is considered as a good tool to signal denoising, accounting for its perfect ability in decomposing and reconstructing signal and its characteristic of no redundancy and divulges after denoising. In addition, WPT modulus maximal coefficient provides a simple but accurate method in calculating the Lipschitz exponents, which is the measurement of signal singularity. According to the singularity analysis results of vibration signal, we can recognize the fault pattern of pump units. This paper makes a detail research on signal denoising and singularity analysis based on WPT. Taking the main shaft and thrust bearing vibration signal for example, the experimental results show that WPT is effectively in the fault diagnosis system of pump unit.

2015 ◽  
Vol 724 ◽  
pp. 238-241
Author(s):  
Rui Pan ◽  
Tao Xu ◽  
Yong Liu

This paper studies the roller bearing fault diagnosis method with harmonic wavelet packet and Decision Tree-Support Vector Machine (DT-SVM). The harmonic wavelet packet possesses better performances for its box-shaped spectrum and unlimited subdivision compared with the conventional time-frequency feature exaction method. Firstly, the proposed method decomposes the roller bearing vibration signal with harmonic wavelet packet and extracts the feature energy with coefficients of each spectrum. After the feature energy is normalized, feature vector are available. Based on multi-level binary tree, this paper designs the multi-classification SVM model due to its superior nonlinear mapping capability. Three two-classifications are incorporated to diagnosis the roller bearing faults. Finally, the proposed method is illustrated with the vibration data from the roller bearing stand of electric engineering lab in case western reserve university. Experimental results illustrate the higher accuracy of the proposed method compared with conventional method.


2020 ◽  
Vol 51 (3) ◽  
pp. 52-59 ◽  
Author(s):  
Xiao-bin Fan ◽  
Bin Zhao ◽  
Bing-xu Fan

In order to overcome the shortcomings (such as the time–frequency localization and the nonstationary signal analysis ability) of the Fourier transform, time–frequency analysis has been carried out by wavelet packet decomposition and reconstruction according to the actual nonstationary vibration signal from a large equipment located in a large Steel Corporation in this article. The effect of wavelet decomposition on signal denoising and the selection of high-frequency weight coefficients for each layer on signal denoising were analyzed. The nonlinear prediction of the chaotic time series was made by global method, local method, weighted first-order local method, and maximum Lyapunov exponent prediction method correspondingly. It was found the multi-step prediction method is better than other prediction methods.


2020 ◽  
pp. 107754632094971 ◽  
Author(s):  
Shoucong Xiong ◽  
Shuai He ◽  
Jianping Xuan ◽  
Qi Xia ◽  
Tielin Shi

Modern machinery becomes more precious with the advance of science, and fault diagnosis is vital for avoiding economical losses or casualties. Among massive diagnosis methods, deep learning algorithms stand out to open an era of intelligent fault diagnosis. Deep residual networks are the state-of-the-art deep learning models which can continuously improve performance by deepening the network structures. However, in vibration-based fault diagnosis, the transient property instability of vibration signal usually calls for time–frequency analysis methods, and the characters of time–frequency matrices are distinct from standard images, which brings some natural limitations for the diagnosis performance of deep learning algorithms. To handle this issue, an enhanced deep residual network named the multilevel correlation stack-deep residual network is proposed in this article. Wavelet packet transform is used to preprocess the sensor signal, and then the proposed multilevel correlation stack-deep residual network uses kernels with different shapes to fully dig various kinds of useful information from any local regions of the processed input. Experiments on two rolling bearing datasets are carried out. Test results show that the multilevel correlation stack-deep residual network exhibits a more satisfactory classification performance than original deep residual networks and other similar methods, revealing significant potentials for realistic fault diagnosis applications.


2013 ◽  
Vol 300-301 ◽  
pp. 1110-1113
Author(s):  
Tie Qiang Sun ◽  
Rong Liu ◽  
Zhi Qi Qiu

In actual , there exist inevitably a lot of interference from neighbor machine and noise from surrondings in mechanical vibration signal measured by sensor ,which is disadvantageous for condition monitoring and fault diagnosis. In order to eliminate the axial vibration signal in the noise, using Wavelet packet denoising method in this article, Emulating experiment s were carried out under the MATLAB software ,original signals adopted vibration impulsion signal produced by vice position of faulty bear. Separation result s confirm this method successfully ext ract original source ,efficiently removes noise.


2014 ◽  
Vol 635-637 ◽  
pp. 910-913 ◽  
Author(s):  
Hong Hui Sun ◽  
Jun Xu ◽  
Qing Hua Zhang ◽  
Hong Xia Wang

Because of the well time-frequency spectrum disposal capability of wavelet packet, the wavelet packet algorithm is used to analyze the time - frequency characteristics of diesel vibration signals. The signal energy distributing characteristics based on wavelet packet transform. are extracted and taken as diagnostic characteristic vector, then improved BP neural network algorithm that connects additional momentum with self-adaptive learning rate was used to classify and recognize faults of diesel valves. The experimental results show the fault diagnosis method of diesel based on wavelet pocket and BP neural network is effective and feasible.


2012 ◽  
Vol 226-228 ◽  
pp. 740-744 ◽  
Author(s):  
Ya Hui Wu ◽  
Meng Xiao Shan ◽  
Yu Ning Qian ◽  
Xin Liang Li ◽  
Ru Qiang Yan

With the development of aeroengine towards the direction of high speed and high performance, the clearance between rotor and stator in aerongine is reduced so that the possibility of rub-impact fault is increased. Since rub-impact signals often exhibits non-stationarity, an integrated approach, which combines the wavelet packet transform (WPT) with local discriminate bases (LDB), is presented in this study to diagnose the rub-impact faults. Specifically, the LDB algorithm is used to select an optimal set of orthogonal time-frequency subspaces resulted from WPT, which have the best discriminatory information for aeroengine rub-impact fault classification. Then the desired parameters generated by the LDB vectors were taken as input to a Bayes classifier for identifying rub-impact faults. Experimental results from the aeroengine vibration signals show that the fault diagnosis method can classify working conditions and fault patterns effectively.


2013 ◽  
Vol 300-301 ◽  
pp. 635-639 ◽  
Author(s):  
Jiang Zhao ◽  
Jiao Wang ◽  
Meng Shang

On account of the problem that traditional pipe leakage diagnosis method is not highly accuracy .this paper come up with a method that based on pipe leakage diagnosis method of neural network information fusion. Giving the stress wave time domain feature extraction index data algorithm and wavelet packet extraction each the frequency band energy algorithm, by comparing with these results of the pressure wave time domain feature index data, time-frequency extraction energy values and fault diagnosis of both information fusion ,which show the neural network information fusion method that is used for pipe leakage diagnosis that is feasible and effective.


2006 ◽  
Vol 50 (04) ◽  
pp. 378-387
Author(s):  
Hongkun Li ◽  
Peilin Zhou ◽  
Xiaojiang Ma

Vibration signal analysis is a useful method for recognizing the pattern of a machine's working condition. However, it is difficult to recognize nonstationary and nonlinear vibration signal patterns satisfactorily with the traditional Fourier spectrum method. This paper introduces a novel time-frequency distribution method: an improved Hilbert spectrum (HS) for nonstationary vibration signal analysis, that is, applying a wavelet packet de-noise method as a preprocess of the HS. The HS is developed according to instantaneous frequency analysis by using a new kind of signal analysis method called empirical mode decomposition (EMD), which is highly accurate in analyzing various nonstationary and nonlinear signals. Due to a self-adaptive decomposition process, noise has a great effect on the accuracy of the EMD process and the corresponding HS. This has limited the application of the HS on real vibration analysis. In this study, a wavelet packet de-noising technique is employed as a preprocessing to improve the signal-to-noise ratio and the accuracy of the HS. Experimental data of a marine diesel fuel injection system are used to evaluate the improved methodology for system pattern recognition and fault diagnosis.


2014 ◽  
Vol 703 ◽  
pp. 390-393 ◽  
Author(s):  
Hui Wang ◽  
Gui Ge Gao ◽  
Xian Wen Zeng

Through the mechanism of the gearbox’s vibration signal and establish the corresponding mathematical model, then establish a fault diagnosis method based on the wavelet theory and Hilbert demodulation spectrum. First, the wavelet threshold de-noising can be used to reducing noise of the gearbox’s vibration signal. Then, use the wavelet packet decomposition to decomposing the de-noising signal into different frequency band. After that, use the Hilbert transform to demodulate the frequency band that focused power. Finally, extract the fault characteristic value for the fault diagnosis. Through a fault simulation vibration signal test the method, the results show that the method can effectively extract the fault information of the wind turbine gearbox.


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