Optimum Strain Gauge Application to Bladed Assemblies

Author(s):  
J. Szwedowicz ◽  
S. M. Senn ◽  
R. S. Abhari

Optimum placements of the strain gauges assure reliable vibration measurements of structural components such as rotating blades. Within the framework of cyclic vibration theory, a novel approach has been developed for computation of the optimum gauge positions on tuned bladed discs regarding the determined sensitivity, orthogonality, gradient and distance criteria. The utilized genetic algorithm optimization tool allows for an effective numerical search of suitable solutions of the defined optimization function. A rotating impeller disc represented by a cyclic finite element model demonstrates the application of this method. The present technique can be easily applied to other structural components requiring optimal strain gauge instrumentation.

2002 ◽  
Vol 124 (4) ◽  
pp. 606-613 ◽  
Author(s):  
J. Szwedowicz ◽  
S. M. Senn ◽  
R. S. Abhari

Optimum placements of the strain gages assure reliable vibration measurements of structural components such as rotating blades. Within the framework of cyclic vibration theory, a novel approach has been developed for computation of the optimum gage positions on tuned bladed disks regarding the determined sensitivity, orthogonality, gradient and distance criteria. The utilized genetic algorithm optimization tool allows for an effective numerical search of suitable solutions of the defined optimization function. A rotating impeller disk represented by a cyclic finite element model demonstrates the application of this method. The present technique can be easily applied to other structural components requiring optimal strain gage instrumentation.


2015 ◽  
Vol 1119 ◽  
pp. 828-832
Author(s):  
K. Vadivuchezhian ◽  
K. Subrahmanya ◽  
N. Chockappan

Metal foil strain gauges are most widely used for the stress analysis in engineering structures. Typical strain gauge system includes strain sensitive grid, carrier material, and adhesive layer. Strain measurement from the strain gauge is partially affected by carrier and adhesive materials and their thickness. In the present work, a Finite Element Model is developed in order to study the effect of both adhesive layer and carrier thickness on strain measurements while using strain gauges. To understand the behavior of the adhesive material, mechanical characterization is done on bulk adhesive specimen. Finite Element Analysis (FEA) is carried out with different materials namely epoxy and polyurethane. Initially a single element foil loop is considered for the analysis and further this is extended to metal foil strain gauge with nine end-loops. Finally, the strain variation through thickness of adhesive layer, carrier and strain sensitive grid is obtained from FEA. The results thus obtained are compared with analytical results from Basic Strength of Materials approach.


Author(s):  
Egleide Y. Elenes ◽  
Esra Roan ◽  
Ruxandra C. Marinescu ◽  
Haden A. Janda

The use of mechanical analogue composite bone models for a range of biomechanical analyses and testing procedures has grown rapidly since their introduction by Sawbones (Pacific Research Laboratories, Inc., Vashon, WA). The advantages of these composite bones over cadaveric human bones include less variability among specimens, ready availability, lower costs and ease of handling. The fourth generation of Sawbones is now commercially available, which include human femurs, tibiae, humeri and hemipelves. A number of these composite bone models have been mechanically evaluated, i.e. the femur and tibia models, but others such as the hemipelvis have been neglected. However, the composite hemipelvis has been used in several biomechanical research studies; therefore, mechanical validation of the hemipelvis is required. For this study, a robust finite element (FE) model was constructed to investigate the mechanical behavior of a composite left hemipelvis bone model. A computer tomography (CT) scan of the analogue was obtained to produce a computer aided volumetric model. This model was imported and discretized in ABAQUS (Simulia, Providence, RI). In order to reduce computational costs, two-dimensional (2D) shell elements were used to mesh the thin cortical bone layer, while the cancellous bone region was meshed with solid, three-dimensional (3D) tetrahedral elements. A series of FE tests were performed on various shell-solid element domains, to ensure the use of 2D shell elements to model the cortical layer. Once the shell-solid approach was confirmed, a FE model of the hemipelvis was constructed and validated against strain gauge data from quasi-static loading experiments. Three rosette strain gauges (Vishay Micro-Measurements, Raleigh, NC) were mounted on regions of interest along the pubic body, inferior ramus and ischium of the composite hemipelvis. The hemipelvis was fully restrained in a custom-built fixture while quasi-statically loaded using an MTS Mini Bionix II to control the application of 600 N (MTS Systems Corp, Eden Prairie, MN). Maximum and minimum principal strains were calculated from the strain gauge readings and compared to FE predictions of strain at the mounting location of the strain gauges.


2007 ◽  
Vol 348-349 ◽  
pp. 553-556 ◽  
Author(s):  
A. Apicella ◽  
Enrico Armentani ◽  
Renato Esposito ◽  
Michele Pirozzi

Reducing structural weight is one of the major ways to improve aircraft performance. Lighter and/or stronger materials allow greater range and speed and may also contribute to reducing operational costs. Nowadays composite materials are widely used in “primary” structural components such as fuselage, for which contrasting requirements like lightness and structural strength are required, so particular attention is necessary during its design. In this paper a composite front bulkhead, subjected to ultimate pressure load, was examined. The front bulkhead is made of a composite skin, stiffened with seven vertical stiffeners linked through metallic fittings; the whole system is joined to the fuselage by rivets. A Finite Element model was established: the used elements were four nodes shells, simulating composite layers, and two nodes bar elements, simulating rivets; the structure was clamped and a pressure load was applied to the skin. A linear static stress analysis was performed to calculate strains in particular points in which strain gauges or rosettes are placed: the numerical results, compared with experimental ones, show a good degree of correlation. Stress calculations were performed in order to verify the front and rear bulkhead structural safety.


2021 ◽  
Author(s):  
Pradeep Lall ◽  
Jinesh Narangaparambil ◽  
Tony Thomas ◽  
Kyle Schulze

Abstract Printed electronics has found new applications in wearable electronics owing to the opportunities for integration, and the ability of sustaining folding, flexing and twisting. Continuous monitoring necessitates the production of sensors, which include temperature, humidity, sweat, and strain sensors. In this paper, a process study was performed on the FR4 board while taking into account multiple printing parameters for the direct-write system. The process parameters include ink pressure, print speed, and stand-off height, as well as their effect on the trace profile and print consistency using white light interferometry analysis. The printed traces have also been studied for different sintering conditions while keeping the FR4 board’s temperature limit in mind. The paper also discusses the effect of sintering conditions on mechanical and electrical properties, specifically shear load to failure and resistivity. The data from this was then used to print strain gauges and compared them to commercially available strain gauges. By reporting the gauge factor, the printed strain gauge has been standardized. The conductive ink’s strain sensing capabilities will be studied under tensile cyclic loading (3-point bending) at various strain rates and maximum strains. Long-term performance testing will be carried out using cyclic tensile loads.


2018 ◽  
Vol 7 (3) ◽  
pp. 1376
Author(s):  
N Chaitanya ◽  
V Ranga Rao ◽  
M Achyutha Kumar Reddy

The purpose of this paper is to compare the behaviour of composite reinforced concrete square short columns and conventional square short column. Experiments are conducted on four axially loaded column specimens till failure. Among four specimens, two are conventional and remaining two columns are having equal angles as main reinforcement. Short columns are designed using IS 456 2000. The obtained details of main reinforcement are replaced in area wise by equal angle (ISA 2525). The tie reinforcement used to withhold the main reinforcement in position are retained with the same deformed bars. Performance of columns are measured in terms of load carrying capacity, longitudinal strain, stress, crushing modes, strains in each face using strain gauges. Outcome of the experiments are compared and plotted in the form of stress vs strain of the column. A finite element model was developed using Abaqus to simulate the results.  


2019 ◽  
pp. 50-56
Author(s):  
Людмила Володимирівна Кузьмич ◽  
Дмитро Петрович Орнатський ◽  
Володимир Павлович Квасніков

In the article, the principles of construction, design and mathematical modeling of deformation and stresses of complex technical constructions are developed with the help of strain gauges and strain gauges taking into account destabilizing factors, which allows to significantly reduce the level of errors in relation to existing measurement methods and known analogs.The method of digital compensation provides a more significant reduction in the errors of measuring transducers compared with the method of analog compensation. Features and technical indicators of this method are considered on an example of measuring pressure transducer with foil strain gauges.This method is universal, allows us to adjust not only the errors of the measurement channel nonlinearity and additional errors but also the errors associated with the effect of interferences of the general type due to ground resistance, which induces the connection between the measuring channels of the main and destabilizing factor.The disadvantages of this method include a significant amount of computations, which sharply increases with increasing order of approximating polynomials.The purpose is to develop a method and means of measuring stress-strain state using strain gauge, free from the above - mentioned shortcomings.The main destabilizing factors that limit the measurement accuracy using strain gauge are:- random processes (noises, obstacles, etc.);- changes in parameters of measuring transducers due to aging and physical degradation;- effects of external climatic and mechanical factors (temperature, humidity, etc.).The influence of the main destabilizing factors limiting the accuracy of the measurement of the stress-strain state of complex technical constructions with the help of strain gauges was analyzed, among which the influences of external climatic and mechanical factors are one of the most important ones. Regarding the systematic components, the most important in statistical measurements are the errors of nonlinearity and the temperature component of the error.For the study, two main alloys were taken, which today has the widest use as a material for strain gauges - it is constantan and karma. For these materials, the influence of the range of temperature changes, the spread of the values of temperature error on the mean-square value of the error of approximation by power polynomials was investigated.Using the NUMERY package, the dependence of the approximation error on the order of the approximating polyphony was determined. It is established that the mean square error value in the wide temperature range for both constantan and karma has a weak correlation with the order of a polynomial.


Actuators ◽  
2021 ◽  
Vol 10 (12) ◽  
pp. 317
Author(s):  
Saddam Gharab ◽  
Selma Benftima ◽  
Vicente Feliu Batlle

In this paper, a method to control one degree of freedom lightweight flexible manipulators is investigated. These robots have a single low-frequency and high amplitude vibration mode. They hold actuators with high friction, and sensors which are often strain gauges with offset and high-frequency noise. These problems reduce the motion’s performance and the precision of the robot tip positioning. Moreover, since the carried payload changes in the different tasks, that vibration frequency also changes producing underdamped or even unstable time responses of the closed-loop control system. The actuator friction effect is removed by using a robust two degrees of freedom PID control system which feeds back the actuator position. This is called the inner loop. After, an outer loop is closed that removes the link vibrations and is designed based on the combination of the singular perturbation theory and the input-state linearization technique. A new controller is proposed for this outer loop that: (1) removes the strain gauge offset effects, (2) reduces the risk of saturating the actuator due to the high-frequency noise of strain gauges and (3) achieves high robustness to a change in the payload mass. This last feature prompted us to use a fractional-order PD controller. A procedure for tuning this controller is also proposed. Simulated and experimental results are presented that show that its performance overcomes those of PD controllers, which are the controllers usually employed in the input-state linearization of second-order systems.


Author(s):  
M. O. Lobovskiy ◽  
◽  
A. L. Tukkiya ◽  
P. A. Pyatkin ◽  
◽  
...  

The micrometer method for measuring deformations and loads in bar elements has proved to be effective not only in laboratory tests, but also in field tests on a real construction site. Having carried out a comparative analysis of the method proposed by the authors for monitoring the stress-strain state (SSS) with the strain gauge method which is widely used at present, the authors have proved that the method for measuring deformations and loads using a micrometer is not inferior in accuracy to the strain gauge method, although it is much cheaper.


2021 ◽  
Author(s):  
Erik Toller ◽  
Otto Strack

<p>Understanding and modelling hydraulic fractures and fracture networks have a fundamental role in mapping the mechanical behaviour of rocks. A problem arises in the discontinuous behaviour of the fractures and how to accurately and efficiently model this. We present a novel approach for modelling many cracks randomly using analytic elements placed under plane strain conditions in an elastic medium. The analytic elements allow us to model the assembly computationally efficiently and up to machine precision. The crack element is the first step in the development of a model suitable for investigating the effect of fissures on tunnels in rock. The model can be used to validate numerical models and more.The solution for a single hydraulic pressurized crack in an infinite domain in plane strain was initially developed by Griffith (1921). We demonstrate that it is possible, by using series expansions in terms of complex variables, based on the Muskhelisvili-Kolosov functions, to generalize this solution to the case of an assembly of non-intersecting pressurized cracks. The solution consists of infinite series for each element Strack & Toller (2020). The expressions for the displacements and stress tensor components approach the exact solution, as the number of terms in the series approaches infinity.We present the case where two cracks approach each other orthogonally to less than 1/2000th of the cracks length. We show the effect of increasing the number of terms in the expansion and how this influences the precision, demonstrating that the result approaches the exact solution. We also present a case with 10,000 cracks; the coefficients are determined using an iterative solver. By using analytic elements, we can both present the corresponding stress and deformations field for the global scale and for small scales in the close proximity of individual cracks.ReferencesGriffith, A. A. (1921). The phenomena of rupture and flow in solids. Philosophical Transactions of the Royal Society of London. Series A, Containing Papers of a Mathematical or Physical Character, 221(582-593):163–198.Strack, O. D. L. and Toller, E. A. L. (2020). An analytic element model for highly fractured elastic media, manuscript submitted for publication in International Journal for Numerical and Analytical Methods in Geomechanics.</p>


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