Effects of TBC Thickness on an Internally and Film Cooled Model Turbine Vane

2014 ◽  
Author(s):  
William R. Stewart ◽  
David A. Kistenmacher ◽  
David G. Bogard
Keyword(s):  
Film Cooling ◽  
Convective Heat Transfer Coefficient ◽  
Hole Diameter ◽  
Thermal Barrier ◽  
Internal Cooling ◽  
Pressure Side ◽  
Blowing Ratio ◽  
Barrier Coating ◽  
Turbine Vane ◽  
Overall Effectiveness

Previous tests simulating the effects of TBC (thermal barrier coating) on an internally and film cooled model turbine vane showed that the insulating effects of TBC dominate over variations in film cooling geometry and blowing ratio. In this study overall and external effectiveness were measured using a matched Biot number model vane simulating a TBC of thickness 0.6d, where d is the film cooing hole diameter. This was a 35% reduction in thermal resistance from previous tests. Overall effectiveness measurements were taken for an internal cooling only configuration, as well as for three rows of showerhead holes with a single row of holes on the pressure side of the vane. This pressure side row of holes was tested both as round holes and as round holes embedded in a realistic trench with a depth of 0.6 hole diameters. Even in the case of this thinner TBC, the insulating effects dominate over film cooling. In addition, using measurements of the convective heat transfer coefficient above the vane surface, and the thermal conductivities of the vane wall and simulated TBC material, the overall effectiveness of the thin TBC thickness can be predicted from the thick TBC data, for an internal cooling only configuration.

Experimental and Computational Investigation of Integrated Internal and Film Cooling Designs Incorporating a Thermal Barrier Coating

2021 ◽  
Author(s):  
Matthew J. Horner ◽  
Christopher Yoon ◽  
Michael Furgeson ◽  
Todd A. Oliver ◽  
David G. Bogard
Keyword(s):  
Film Cooling ◽  
Velocity Ratio ◽  
Thermal Barrier ◽  
Internal Cooling ◽  
Barrier Coating ◽  
Component Design ◽  
Turbine Component ◽  
Cooling Hole ◽  
Optimum Velocity ◽  
Overall Effectiveness

Abstract Few studies in the open literature have studied the effect of thermal barrier coatings when used in combination with shaped hole film cooling and enhanced internal cooling techniques. The current study presents RANS conjugate heat transfer simulations that identify trends in cooling design performance as well as experimental measurements of overall effectiveness using a flat-plate matched-Biot number model with a simulated TBC layer of 0.42D thickness, where D is the film cooling hole diameter. Coolant is fed to the film cooling holes in a co-flow configuration, and the results of both smooth and rib-turbulated channels are compared. At a constant coolant flow rate, enhanced internal cooling was found to provide a 44% increase in spatially-averaged overall effectiveness, ϕ ̿ , without a TBC. The results show that the addition of a TBC can raise ϕ ̿ on a film-cooled component surface by 47%. The optimum velocity ratio was found to decrease with the addition of enhanced cooling techniques and a TBC as the film provided minimal benefit at the expense of reduced internal cooling. While the computational results closely identified trends in overall system performance without a TBC, the model over-predicted effectiveness on the metal-TBC interface. The results of this study will inform turbine component design as material science advances increase the reliability of TBC.

An Experimental Study of Thermal Barrier Coatings and Film Cooling on an Internally Cooled Simulated Turbine Vane

2011 ◽  
Author(s):  
F. Todd Davidson ◽  
Jason E. Dees ◽  
David G. Bogard
Keyword(s):  
Thermal Barrier Coatings ◽  
Film Cooling ◽  
Thermal Protection ◽  
Thermal Barrier ◽  
Barrier Coatings ◽  
Blowing Ratio ◽  
Turbine Vane ◽  
Internally Cooled ◽  
Detailed Assessment ◽  
Overall Effectiveness

This study investigated the interaction of thermal barrier coatings (TBC) and various film cooling configurations to provide a detailed assessment of the thermal protection on a first stage turbine vane. The internally cooled, scaled-up turbine vane used for this study was designed to properly model the conjugate heat transfer effects found in a real engine. The TBC material was selected to properly scale the thicknesses and thermal conductivities of the model to those of the engine. External surface temperatures, TBC-vane interface temperatures and internal temperatures were all measured over a range of internal coolant Reynolds numbers and mainstream turbulence intensities. The blowing ratio of the various film-cooling designs was also varied. The addition of TBC on the vane surface was found to increase the overall effectiveness of the vane surface just downstream of the coolant holes by up to 0.25 when no film cooling was present. The presence of the TBC significantly dampened the variations in overall effectiveness due to changes in blowing ratio which mitigated the detrimental effects of coolant jet separation. It was also discovered that with the presence of TBC standard round holes showed equivalent, if not better, performance when compared to round holes embedded in a shallow transverse trench.

Overall Effectiveness and Flowfield Measurements for an Endwall With Nonaxisymmetric Contouring

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Amy Mensch ◽  
Karen A. Thole
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Transfer Model ◽  
Internal Cooling ◽  
Blowing Ratio ◽  
Passage Vortex ◽  
Endwall Contouring ◽  
Overall Effectiveness

Endwall contouring is a technique used to reduce the strength and development of three-dimensional secondary flows in a turbine vane or blade passage in a gas turbine. The secondary flows locally affect the external heat transfer, particularly on the endwall surface. The combination of external and internal convective heat transfer, along with solid conduction, determines component temperatures, which affect the service life of turbine components. A conjugate heat transfer model is used to measure the nondimensional external surface temperature, known as overall effectiveness, of an endwall with nonaxisymmetric contouring. The endwall cooling methods include internal impingement cooling and external film cooling. Measured values of overall effectiveness show that endwall contouring reduces the effectiveness of impingement alone, but increases the effectiveness of film cooling alone. Given the combined case of both impingement and film cooling, the laterally averaged overall effectiveness is not significantly changed between the flat and the contoured endwalls. Flowfield measurements indicate that the size and location of the passage vortex changes as film cooling is added and as the blowing ratio increases. Because endwall contouring can produce local effects on internal cooling and film cooling performance, the implications for heat transfer should be considered in endwall contour designs.

Measurements of Adiabatic Film and Overall Cooling Effectiveness on a Turbine Vane Pressure Side With a Trench

2011 ◽  
Author(s):  
Jason E. Albert ◽  
David G. Bogard
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Biot Number ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Blowing Ratio ◽  
Turbine Vane ◽  
Film Cooling Holes

Film cooling performance is typically quantified by separating the external convective heat transfer from the other components of the conjugate heat transfer that occurs in turbine airfoils. However, it is also valuable to assess the conjugate heat transfer in terms of the overall cooling effectiveness, which is a parameter of importance to airfoil designers. In the current study, adiabatic film effectiveness and overall cooling effectiveness values were measured for the pressure side of a simplified turbine vane model with three rows of showerhead cooling at the leading edge and one row of body film cooling holes on the pressure side. This was done by utilizing two geometrically identical models made from different materials. Adiabatic film effectiveness was measured using a very low thermal conductivity material, and the overall cooling effectiveness was measured using a material with a higher thermal conductivity selected such that the Biot number of the model matched that of a turbine vane at engine conditions. The theoretical basis for this matched-Biot number modeling technique is discussed in some detail. Additionally, two designs of pressure side body film cooling holes were considered in this study: a standard design of straight, cylindrical holes and an advanced design of “trenched” cooling holes in which the hole exits were situated in a recessed, transverse trench. This study was performed using engine representative flow conditions, including a coolant-to-mainstream density ratio of DR = 1.4 and a mainstream turbulence intensity of Tu = 20%. The results of this study show that adiabatic film and overall cooling effectiveness increase with blowing ratio for the showerhead and pressure side trenched holes. Performance decreases with blowing ratio for the standard holes due to coolant jet separation from the surface. Both body film designs have similar performance at a lower blowing ratio when the standard hole coolant jets remain attached. Far downstream of the cooling holes both designs perform similarly because film effectiveness decays more rapidly for the trenched holes.

Sweeping Jet Film Cooling on a Turbine Vane

2018 ◽  
Author(s):  
Mohammad A. Hossain ◽  
Lucas Agricola ◽  
Ali Ameri ◽  
James W. Gregory ◽  
Jeffrey P. Bons
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Convective Heat Transfer Coefficient ◽  
Total Pressure Loss ◽  
Pressure Probe ◽  
Blowing Ratio ◽  
Turbine Vane ◽  
Shaped Hole

The cooling performance of sweeping jet film cooling was studied on a turbine vane suction surface in a low-speed linear cascade wind tunnel. The sweeping jet holes consist of fluidic oscillators with an aspect ratio (AR) of unity and a hole spacing of Pd/D = 6. Infrared (IR) thermography was used to estimate the adiabatic film effectiveness at several blowing ratios and two different freestream turbulence levels (Tu = 0.3% and 6.1%). Convective heat transfer coefficient was measured by a transient IR technique, and the net heat flux benefit was calculated. The total pressure loss due to sweeping jet film cooling was characterized by traversing a total pressure probe at the exit plane of the cascade. Tests were performed with a baseline shaped hole (777-shaped hole) for comparison. The sweeping jet hole showed higher adiabatic film effectiveness than the 777-shaped hole in the near hole region. Although the unsteady sweeping action of the jet augments heat transfer, the net positive cooling benefit is higher for sweeping jet holes compared to 777 hole at particular flow conditions. The total pressure loss measurement showed a 12% increase in total pressure loss at a blowing ratio of M = 1.5 for sweeping jet hole while 777-shaped hole showed a 8% total pressure loss increase at the corresponding blowing ratio.

Evaluation of Pressure Side Film Cooling With Flow and Thermal Field Measurements—Part I: Showerhead Effects

2002 ◽  
Vol 124 (4) ◽  
pp. 670-677 ◽  
Author(s):  
J. Michael Cutbirth ◽  
David G. Bogard
Keyword(s):  
Film Cooling ◽  
Thermal Field ◽  
Leading Edge ◽  
Field Measurements ◽  
Companion Paper ◽  
Hole Diameter ◽  
Pressure Side ◽  
Turbine Vane ◽  
Turbulence Effects ◽  
High Turbulence

The goal of this study was to determine how showerhead blowing on a turbine vane leading edge affects of the performance of film cooling jets farther downstream. An emphasis was placed on measurements above the surface, i.e., flow visualization, thermal field, and velocity field measurements. The film cooling performance on the pressure side of a simulated turbine vane, with and without showerhead blowing, was examined. Results presented in this paper are for low mainstream turbulence; high mainstream turbulence effects are presented in the companion paper. At the location of the pressure side row of holes, the showerhead coolant extended a distance of about 3d from the surface (d is the coolant hole diameter). The pressure side was found to be subjected to high turbulence levels caused by the showerhead injection. Results indicate a greater dispersion of the pressure side coolant jets with showerhead flow due to the elevated turbulence levels.

Evaluation of Pressure Side Film Cooling With Flow and Thermal Field Measurements: Part I — Showerhead Effects

2002 ◽  
Author(s):  
J. Michael Cutbirth ◽  
David G. Bogard
Keyword(s):  
Film Cooling ◽  
Thermal Field ◽  
Leading Edge ◽  
Field Measurements ◽  
Companion Paper ◽  
Hole Diameter ◽  
Pressure Side ◽  
Turbine Vane ◽  
Turbulence Effects ◽  
High Turbulence

The goal of this study was to determine how showerhead blowing on a turbine vane leading edge affects of the performance of film cooling jets farther downstream. An emphasis was placed on measurements above the surface, i.e. flow visualization, thermal field, and velocity field measurements. The film cooling performance on the pressure side of a simulated turbine vane, with and without showerhead blowing, was examined. Results presented in this paper are for low mainstream turbulence; high mainstream turbulence effects are presented in the companion paper. At the location of the pressure side row of holes, the showerhead coolant extended a distance of about 3d from the surface (d is the coolant hole diameter). The pressure side was found to be subjected to high turbulence levels caused by the showerhead injection. Results indicate a greater dispersion of the pressure side coolant jets with showerhead flow due to the elevated turbulence levels.

Adiabatic and Overall Effectiveness for a Fully Cooled Turbine Vane

2013 ◽  
Author(s):  
Thomas E. Dyson ◽  
John W. McClintic ◽  
David G. Bogard ◽  
Sean D. Bradshaw
Keyword(s):  
Biot Number ◽  
Film Cooling ◽  
Large Scale ◽  
Internal Heat ◽  
Coolant Temperature ◽  
Internal Cooling ◽  
Impingement Cooling ◽  
Turbine Vane ◽  
Cooling Design ◽  
Overall Effectiveness

Adiabatic and overall effectiveness data were measured for a fully cooled, scaled up turbine vane model in a low speed linear cascade with a chord-exit Reynolds number of 700,000. The overall effectiveness is a measure of the external surface temperature relative to the mainstream temperature and the inlet coolant temperature, and consequently is a direct measure of how effectively the surface is cooled. This can be determined experimentally when the experimental model is constructed so that the Biot number of the model and the ratio of the external to internal heat transfer coefficient are chosen so that the model has a similar thermal behavior to that of an actual engine component. The model used in this study had a cooling design that consisted of 149 total coolant holes in 13 rows, including a showerhead containing five rows of holes. The model also incorporated an internal impingement cooling configuration. An identical model was also constructed out of low conductivity foam to measure adiabatic effectiveness. This is the first study to use a large scale, matched Biot number model to measure engine representative overall effectiveness for a vane employing full coverage film cooling. The focus of this research was to determine the relative contributions of the external and internal cooling, and to serve as a baseline for validation of computational simulations. Additionally, a simplified model using measurements of overall effectiveness with internal cooling alone was used to predict overall effectiveness downstream of the showerhead.

Film Cooling for Slot Injection in Separated Flows

2005 ◽  
Author(s):  
Y. Okita ◽  
C. Nakamata ◽  
H. Kamiya ◽  
M. Kumada
Keyword(s):  
Flow Field ◽  
Film Cooling ◽  
Field Measurements ◽  
Separated Flows ◽  
Internal Cooling ◽  
Pressure Side ◽  
Step Flow ◽  
Blowing Ratio ◽  
Flow Mixing ◽  
Cooling Mechanism

This experimental work is to investigate film cooling for slot injection in separated flows. The purpose of this research is to study the feasibility of a highly loaded very thin turbine blade which has been devised in order to reduce weight and to save the coolant amount by simplifying the complicated internal cooling passages. With such a thin airfoil, a considerable flow separation is expected to occur on the pressure-side and film cooling practice in that kind of flow field has not been well established. In order to clarify the film cooling mechanism in the separated flows, experiments with a simple back-facing step flow with a single slot injection simulating the separated pressure-side flows were carried out. Very high lip thickness to slot height ratio up to 8 was considered. Adiabatic effectiveness as well as velocity and turbulence profiles downstream of the step was measured in detail. The experimental results showed that there is a clear improvement in the film effectiveness with the largest lip thickness case for whole range of the tested blowing ratio. The flow field measurements suggested that a large recirculation zone acted as buffer or resistance for flow mixing, which contributed to the improvement in the film effectiveness.

Measurements of Adiabatic Film and Overall Cooling Effectiveness on a Turbine Vane Pressure Side With a Trench

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Jason E. Albert ◽  
David G. Bogard
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Biot Number ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Blowing Ratio ◽  
Turbine Vane ◽  
Film Cooling Holes

Film cooling performance is typically quantified by separating the external convective heat transfer from the other components of the conjugate heat transfer that occurs in turbine airfoils. However, it is also valuable to assess the conjugate heat transfer in terms of the overall cooling effectiveness, which is a parameter of importance to airfoil designers. In the current study, adiabatic film effectiveness and overall cooling effectiveness values were measured for the pressure side of a simplified turbine vane model with three rows of showerhead cooling at the leading edge and one row of body film cooling holes on the pressure side. This was done by utilizing two geometrically identical models made from different materials. Adiabatic film effectiveness was measured using a very low thermal conductivity material, and the overall cooling effectiveness was measured using a material with a higher thermal conductivity selected such that the Biot number of the model matched that of a turbine vane at engine conditions. The theoretical basis for this matched-Biot number modeling technique is discussed in some detail. Additionally, two designs of pressure side body film cooling holes were considered in this study: a standard design of straight, cylindrical holes and an advanced design of “trenched” cooling holes in which the hole exits were situated in a recessed, transverse trench. This study was performed using engine representative flow conditions, including a coolant-to-mainstream density ratio of DR = 1.4 and a mainstream turbulence intensity of Tu = 20%. The results of this study show that adiabatic film and overall cooling effectiveness increase with blowing ratio for the showerhead and pressure side trenched holes. Performance decreases with blowing ratio for the standard holes due to coolant jet separation from the surface. Both body film designs have similar performance at a lower blowing ratio when the standard hole coolant jets remain attached. Far downstream of the cooling holes both designs perform similarly because film effectiveness decays more rapidly for the trenched holes.

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