Streamline Modeling of Manifold Microchannels in Thin Film Evaporation

Author(s):  
Raphael Mandel ◽  
Amir Shooshtari ◽  
Serguei Dessiatoun ◽  
Michael Ohadi

Manifold microchannels utilize a system of manifolds to divide long microchannels into an array of parallel ones, resulting in reduced flow length and more localized liquid feeding. Reducing flow length is desirable because it enables the simultaneous enhancement of heat transfer rate and reduction of pressure drop. Furthermore, localized feeding reduces potential for localized dryout, increasing the operational heat flux. Because of the failure of the available conventional heat transfer correlations to predict the thermal performance of manifold microchannels operating in two phase mode, a “streamline” model was created. The heat transfer surface area was divided into parallel, non-interacting streamlines, and the quality, void fraction, film thickness, heat transfer coefficient, heat flux, and pressure drop was calculated sequentially along the streamline. The mass flow rate through each streamline was adjusted in order to obtain the specified pressure drop, and the value of this pressure drop was adjusted in order to obtain the desired microchannel mass flux. Finally, the average wall heat transfer coefficient was calculated, and temperature profile in the fin was adjusted to correspond with the analytical 1-D temperature distribution of a thin fin with an average wall heat transfer coefficient and specified base superheat. The average wall heat transfer coefficients predicted by the model was then compared to the available experimental data with sufficiently good agreement with a wide variety of geometries and working fluids at low mass fluxes.

Author(s):  
Siyoung Jeong ◽  
Eunsang Cho ◽  
Hark-koo Kim

Evaporation heat transfer and pressure drop characteristics of carbon dioxide were investigated in a multi-channel micro tube. The aluminum tube has 3 square channels with a hydraulic diameter of 2mm, a wall thickness of 1.5mm, and a length of 5m. The tube was heated directly by electric current. Experiments were conducted at heat fluxes ranging 4–16 kW/m2, mass fluxes from 150 to 750 kg/m2s, evaporative temperature from 0 to 10°C, and qualities from 0 to superheated state. The heat transfer coefficient measured was in the range of 6–15kW/m2K, and the pressure drop was 3–23kPa/m. For the qualities lower than 0.5, the heat transfer coefficient was found to increase with the quality, which is assumed to be the effect of convective boiling. For the qualities higher than 0.6, sudden drop in heat transfer coefficients was sometimes observed due to local dry-out. It was found that dry-out occurred at lower quality if mass flux was smaller. The average heat transfer coefficient was found to increase with increasing heat flux, mass flux, and evaporation temperature, of which the effect of heat flux was the greatest. At given experimental conditions the pressure drop increased almost linearly with increasing quality. The total pressure drop was found to increase with increasing heat flux, mass flux, and evaporation temperature, of which the effect of mass flux was the greatest. From the experimental results simple correlations for heat transfer coefficients and pressure drop were developed.


Author(s):  
Ki Moon Jung ◽  
Hee Joon Lee

In this paper, boiling experiments were conducted to study two-phase pressure drop and the heat transfer coefficient in a staggered array micro pin fin channel of degassed water at a mass flux range of 9.3 to 46.6 kg/m2s and a heat flux of 0.5 to 0.9 W/cm2. Copper was used for the pin fin array microchannel heat sink, which was 31 mm in width and 82 mm in length. Micro pin fins, of 400 μm in diameter and 700 μm in height, were manufactured using a micro milling machine on the channel block. The distance between two pin fin surfaces is 300 μm. A thin film heater, which supplies a maximum constant heat flux of 1.55 W/cm2, was attached underneath the heat sink. From the experimental results, at a vapor quality of up to 0.04, the boiling heat transfer coefficient decreased as the quality increased. Results show that the heat transfer coefficient is dependent on the mass flux. The data also showed that the pressure drop increased with increasing mass flux. The data obtained in this study were compared to the existing correlations of boiling pressure drop and heat transfer coefficients. Results showed that the correlation with boiling pressure drop of Qu and Siu-Ho[22] yielded a prediction of 21.3% average error Additionally, as a result of comparison with the four existing correlations of boiling heat transfer coefficient, all correlations had a lower prediction for the heat transfer coefficients obtained in this study. Through visualization, it was found that the bubbles generated between the fins began to grow and moved downstream. We observed a stationary vapor pocket in which bubbles did not flow.


Author(s):  
Chien Nguyen ◽  
Vu Pham ◽  
Choi Kwang-Il ◽  
Oh Jong-Taek

Micro and minichannel are progressively used in heat exchangers nowadays. The application of these heat exchanger types in refrigeration and air conditioning fields show various advantages such as high efficiency, low air side pressure, reducing refrigerant charge and the compactness size. The aim of this study is to investigate the two phase flow heat transfer coefficient and pressure drop of R410A during evaporation. The experimental data were observed in aluminum channel with the hydraulic diameters of 1.14 and 1.16 mm, mass fluxes of 50–150 kW/m2s heat fluxes of 3–6 kW/m2, saturation temperature of 6°C and vapor quality from 0.1 to 0.9. The effect of mass flux, heat flux, and hydraulic diameter on heat transfer coefficient and pressure drop were analyzed. The database was compared with numerous well-known heat transfer coefficient and pressure drop correlations. Finally, a modify heat transfer coefficient correlation was developed that showed a good prediction against the database.


Author(s):  
Jatuporn Kaew-On ◽  
Somchai Wongwises

The evaporation heat transfer coefficients and pressure drops of R-410A and R-134a flowing through a horizontal-aluminium rectangular multiport mini-channel having a hydraulic diameter of 3.48 mm are experimentally investigated. The test runs are done at refrigerant mass fluxes ranging between 200 and 400 kg/m2s. The heat fluxes are between 5 and 14.25 kW/m2, and refrigerant saturation temperatures are between 10 and 30 °C. The effects of the refrigerant vapour quality, mass flux, saturation temperature and imposed heat flux on the measured heat transfer coefficient and pressure drop are investigated. The experimental data show that in the same conditions, the heat transfer coefficients of R-410A are about 20–50% higher than those of R-134a, whereas the pressure drops of R-410A are around 50–100% lower than those of R-134a. The new correlations for the evaporation heat transfer coefficient and pressure drop of R-410A and R-134a in a multiport mini-channel are proposed for practical applications.


Author(s):  
S. V. Sridhar ◽  
R. Karuppasamy ◽  
G. D. Sivakumar

Abstract In this investigation, the performance of the shell and tube heat exchanger operated with tin nanoparticles-water (SnO2-W) and silver nanoparticles-water (Ag-W) nanofluids was experimentally analyzed. SnO2-W and Ag-W nanofluids were prepared without any surface medication of nanoparticles. The effects of volume concentrations of nanoparticles on thermal conductivity, viscosity, heat transfer coefficient, fiction factor, Nusselt number, and pressure drop were analyzed. The results showed that thermal conductivity of nanofluids increased by 29% and 39% while adding 0.1 wt% of SnO2 and Ag nanoparticles, respectively, due to the unique intrinsic property of the nanoparticles. Further, the convective heat transfer coefficient was enhanced because of improvement of thermal conductivity of the two phase mixture and friction factor increased due to the increases of viscosity and density of nanofluids. Moreover, Ag nanofluid showed superior pressure drop compared to SnO2 nanofluid owing to the improvement of thermophysical properties of nanofluid.


2017 ◽  
Vol 25 (03) ◽  
pp. 1750027 ◽  
Author(s):  
M. Mostaqur Rahman ◽  
Keishi Kariya ◽  
Akio Miyara

Experiments on condensation heat transfer and adiabatic pressure drop characteristics of R134a were performed inside smooth and microfin horizontal tubes. The tests were conducted in the mass flux range of 50[Formula: see text]kg/m2s to 200[Formula: see text]kg/m2s, vapor quality range of 0 to 1 and saturation temperature range of 20[Formula: see text]C to 35[Formula: see text]C. The effects of mass velocity, vapor quality, saturation temperature, and microfin on the condensation heat transfer and frictional pressure drop were analyzed. It was discovered that the local heat transfer coefficients and frictional pressure drop increases with increasing mass flux and vapor quality and decreasing with increasing saturation temperature. Higher heat transfer coefficient and frictional pressure drop in microfin tube were observed. The present experimental data were compared with the existing well-known condensation heat transfer and frictional pressure drop models available in the open literature. The condensation heat transfer coefficient and frictional pressure drop of R134a in horizontal microfin tube was predicted within an acceptable range by the existing correlation.


Author(s):  
Seungwhan Baek ◽  
Sangkwon Jeong

Mixed Refrigerant Joule Thomson (MR-JT) refrigerators are widely used in various kinds of cryogenic systems these days. Although heat transfer coefficient estimation for a multiphase and multi-component fluid in cryogenic temperature range is necessarily required in the heat exchanger design of MR-JT refrigerator, it has been rarely discussed so far. In this paper, condensation and evaporation heat transfer coefficients of mixed refrigerant are measured in a microchannel heat exchanger. Printed Circuit Heat Exchanger (PCHE) has been developed as a compact microchannel heat exchanger and used in the experiment. Several two-phase heat transfer coefficient correlations are examined to discuss the experimental measurement results. The result of this paper shows that cryogenic mixed refrigerant heat transfer coefficients can be estimated by conventional two-phase heat transfer coefficient correlations.


2008 ◽  
Author(s):  
Pradeep A. Patil ◽  
S. N. Sapali

An experimental test facility is designed and built to calculate condensation heat transfer coefficients and pressure drops for HFC-134a, R-404A, R-407C, R-507A in a smooth and micro-fin tube. The main objective of the experimentation is to investigate the enhancement in condensation heat transfer coefficient and increase in pressure drop using micro-fin tube for different condensing temperatures and further to develop an empirical correlation for heat transfer coefficient and pressure drop, which takes into account the micro-fin tube geometry, variation of condensing temperature and temperature difference (difference between condensing temperature and average temperature of cooling medium). The experimental setup has a facility to vary the different operating parameters such as condensing temperature, cooling water temperature, flow rate of refrigerant and cooling water etc and study their effect on heat transfer coefficients and pressure drops. The hermetically sealed reciprocating compressor is used in the system, thus the effect of lubricating oil on the heat transfer coefficient is taken in to account. This paper reports the detailed description of design and development of the test apparatus, control devices, instrumentation, and the experimental procedure. It also covers the comparative study of experimental apparatus with the existing one from the available literature survey. The condensation and pressure drop of HFC-134a in a smooth tube are measured and obtained the values of condensation heat transfer coefficients for different mass flux and condensing temperatures using modified Wilson plot technique with correlation coefficient above 0.9. The condensation heat transfer coefficient and pressure drop increases with increasing mass flux and decreases with increasing condensing temperature. The results are compared with existing available correlations for validation of test facility. The experimental data points have good association with available correlations except Cavallini-Zecchin Correlation.


Author(s):  
J. S. Hu ◽  
Christopher Y. H. Chao

Experiments were carried out to study the condensation flow pattern in silicon micro condenser using water as medium. Five flow patterns were identified under our experimental conditions. Slug-bubbly flow and droplet/liquid slug flow were found to be the two dominant flows in the micro condenser. These two flow patterns subsequently determined the heat transfer and pressure drop properties of the fluid. It was observed that only slug-bubbly flow existed in low steam mass flow and high heat flux conditions. When the steam mass flow rate increased or the heat flux dropped, mixed flow pattern occurred. An empirical correlation was obtained to predict when the transition of the flow pattern from slug-bubbly flow to mixed flow could appear. In the slug-bubbly flow regime, heat transfer coefficient and pressure drop in the micro condensers were studied. It was found that micro condensers with smaller channels could exhibit higher heat transfer coefficient and pressure drop. At constant heat flux, increasing the steam mass flow rate resulted in a higher heat transfer coefficient and also the pressure drop.


Author(s):  
Wei Li ◽  
Dan Huang ◽  
Zan Wu ◽  
Hong-Xia Li ◽  
Zhao-Yan Zhang ◽  
...  

An experimental investigation was performed for convective condensation of R410A inside four micro-fin tubes with the same outside diameter (OD) 5 mm and helix angle 18°. Data are for mass fluxes ranging from about 180 to 650 kg/m2s. The nominal saturation temperature is 320 K, with inlet and outlet qualities of 0.8 and 0.1, respectively. The results suggest that Tube 4 has the best thermal performance for its largest condensation heat transfer coefficient and relatively low pressure drop penalty. Condensation heat transfer coefficient decreases at first and then increases or flattens out gradually as G decreases. This complex mass-flux effect may be explained by the complex interactions between micro-fins and fluid. The heat transfer enhancement mechanism is mainly due to the surface area increase over the plain tube at large mass fluxes, while liquid drainage and interfacial turbulence play important roles in heat transfer enhancement at low mass fluxes. In addition, the experimental data was analyzed using seven existing pressure-drop and four heat-transfer models to verify their respective accuracies.


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