Effects of Rapid Microwave-Curing on Mechanical and Piezoresistive Sensing Properties of Elastomeric Nanocomposites
Abstract Carbon nanotubes (CNTs) have the unique ability to absorb microwave radiation and efficiently transfer the energy into substantial heat. When adequately dispersed in a thermoset polymer, such as polydimethylsiloxane (PDMS), the nanocomposite can be fully cured in seconds in a microwave oven rather than in hours in a convection oven. In this paper, cylindrical PDMS nanocomposites containing well-dispersed CNTs are fabricated by either microwave-curing or conventional thermal-curing. The mechanical, electrical, and piezoresistive properties of the fabricated samples are compared to understand the effects of different curing methods. Microwave-cured nanocomposites exhibit a significantly reduced compressive modulus for different CNT loadings. In addition, the electrical conductivity of microwave-cured nanocomposites is significantly enhanced over the thermally-cured counterparts. Experimental results demonstrate that the one-step microwave-curing procedure can improve the electrical conductivity of 1 wt% nanocomposites by almost 150 % over thermal-curing. However, their piezoresistive sensitivity remains remarkably similar, showing the potential for microwave-curing to replace thermal-curing for the manufacturing of highly flexible CNT-based nanocomposites.