A Stable and Fast Operating Door for Use With Pipelines and Launchers / Receivers of Various Diameters

Author(s):  
Abu Salim ◽  
Marney D. Perry ◽  
John A. Krogue ◽  
Allen Walker

The oil and gas pipelines are spread around the world in all nations as complex networks. The increased usage of gas is rapidly increasing this network. These networks are generally made from various diameters of pipes. The pipelines are serviced on as required basis, using pig launcher and receivers to suit the pipe diameter. Pigs of different types may be launched in different sequences, to clean the pipes and to obtain various data related to pipe condition and location. The pig launching and receiving process uses rapid pressure changes in the launcher and receiver and some magnitude of impact may be experienced by the unit. This process also requires frequent access to the launcher/receiver unit. To have an efficient and cost effective usage of the launcher/receiver unit, it is essential to have a door mechanism, which is safe, robust, capable of the above loading conditions, requires minimum service and is easy to use. PECO has recently developed & designed a door, which incorporates ail the above requirements. The door was put to high pressure testing and the test results were so encouraging that PECO named it SafeLock® Closure. The design was developed with gas pipelines in mind. However it is equally applicable to vessels, exchangers and other metal openings where quick, frequent and easy access is required. Safety has been the prime concern through out the design and development process of this closure. Therefore the final product has resulted in a very safe closure. The initial design of the SafeLock® door / closure used a spring load to make it easy in operation. This was removed in the later design. The segmental blocks, usually called C-ring segments, are operated to move in and out of the shell-sub annulus. The closure opening and closing is performed by the use of a single lever arm. This way only one person can operate (open and close) the door / closure. For opening and closing, the lever-arm needs to be rotated less than 40 degree angle. The rotation direction of the lever arm in closing is reverse of that in opening. The door / head can be fully retrieved from the shell-sub and rest by the side of the launcher/receiver to provide complete access to the opening. This door / closure provides quick access to launcher / receiver, pig traps, meter provers, filter vessel, scrubber, scraper, manway to pressure vessel, etc. This closure can be mounted in the vertical or horizontal position. During change of filter elements, launching a pig, quick access to container under pressure, this closure door is designed to provide a safe and fast service. The construction, operation, design details and application of the new closure door are included in this paper and explained with the help of the design diagrams and photographs.

Author(s):  
Y. Anggoro

The Belida field is an offshore field located in Block B of Indonesia’s South Natuna Sea. This field was discovered in 1989. Both oil and gas bearing reservoirs are present in the Belida field in the Miocene Arang, Udang and Intra Barat Formations. Within the middle Arang Formation, there are three gas pay zones informally referred to as Beta, Gamma and Delta. These sand zones are thin pay zones which need to be carefully planned and economically exploited. Due to the nature of the reservoir, sand production is a challenge and requires downhole sand control. A key challenge for sand control equipment in this application is erosion resistance without inhibiting productivity as high gas rates and associated high flow velocity is expected from the zones, which is known to have caused sand control failure. To help achieve a cost-effective and easily planned deployment solution to produce hydrocarbons, a rigless deployment is the preferred method to deploy downhole sand control. PSD analysis from the reservoir zone suggested from ‘Industry Rules of Thumb’ a conventional gravel pack deployment as a means of downhole sand control. However, based on review of newer globally proven sand control technologies since adoption of these ‘Industry Rules of Thumb’, a cost-effective solution could be considered and implemented utilizing Ceramic Sand Screen technology. This paper will discuss the successful application at Block B, Natuna Sea using Ceramic Sand Screens as a rigless intervention solution addressing the erosion / hot spotting challenges in these high rate production zones. The erosion resistance of the Ceramic Sand Screen design allows a deployment methodology directly adjacent to the perforated interval to resist against premature loss of sand control. The robust ceramic screen design gave the flexibility required to develop a cost-effective lower completion deployment methodology both from a challenging make up in the well due to a restrictive lubricator length to the tractor conveyancing in the well to land out at the desired set depth covering the producing zone. The paper will overview the success of multi-service and product supply co-operation adopting technology enablers to challenge ‘Industry Rules of Thumb’ replaced by rigless reasoning as a standard well intervention downhole sand control solution where Medco E&P Natuna Ltd. (Medco E&P) faces sand control challenges in their high deviation, sidetracked well stock. The paper draws final attention to the hydrocarbon performance gain resulting due to the ability for choke free production to allow drawing down the well at higher rates than initially expected from this zone.


Author(s):  
R. Song ◽  
Z. Kang ◽  
Yuanlong Qin ◽  
Chunrun Li

Pipeline bundle system consisting of carrier pipe, sleeve pipe and internal flowlines offers innovative solution for the infield transportation of oil and gas. Due to its features, pipeline bundle offers a couple of advantages over conventional pipeline in particular for cases where multi-flowlines and high thermal performance are of great interests. The main benefits and advantages of such system include excellent thermal performance to prevent wax formation and hydrates, multiple bundled flowlines, mechanical and corrosion protection, potential reuse, etc. With the developments of offshore oil and gas industries, more and more hydrocarbon resources are being explored and discovered from shallow to deep water. Pipeline bundle system can be a smart solution for certain applications, which can be safe and cost effective solution. The objective of this paper is to overview pipeline bundle technology, outline detailed engineering design issue and procedure. Focus is given to its potential application in offshore for infield transportation. Engineering design principles and procedures for pipeline bundle system has been highlighted. A companion paper addressed the details of the construction and installation of pipeline bundle system. An example is given at the end of this paper to demonstrate the pipeline bundle system concept and its application.


2014 ◽  
Author(s):  
K.. Francis-LaCroix ◽  
D.. Seetaram

Abstract Trinidad and Tobago offshore platforms have been producing oil and natural gas for over a century. Current production of over 1500 Bcf of natural gas per year (Administration, 2013) is due to extensive reserves in oil and gas. More than eighteen of these wells are high-producing wells, producing in excess of 150 MMcf per day. Due to their large production rates, these wells utilize unconventionally large tubulars 5- and 7-in. Furthermore, as is inherent with producing gas, there are many challenges with the production. One major challenge occurs when wells become liquid loaded. As gas wells age, they produce more liquids, namely brine and condensate. Depending on flow conditions, the produced liquids can accumulate and induce a hydrostatic head pressure that is too high to be overcome by the flowing gas rates. Applying surfactants that generate foam can facilitate the unloading of these wells and restore gas production. Although the foaming process is very cost effective, its application to high-producing gas wells in Trinidad has always been problematic for the following reasons: Some of these producers are horizontal wells, or wells with large deviation angles.They were completed without pre-installed capillary strings.They are completed with large tubing diameters (5.75 in., 7 in.). Recognizing that the above three factors posed challenges to successful foam applications, major emphasis and research was directed toward this endeavor to realize the buried revenue, i.e., the recovery of the well's potential to produce natural gas. This research can also lead to the application of learnings from the first success to develop treatment for additional wells, which translates to a revenue boost to the client and the Trinidad economy. Successful treatments can also be used as correlations to establish an industry best practice for the treatment of similarly completed wells. This paper will highlight the successes realized from the treatment of three wells. It will also highlight the anomalies encountered during the treatment process, as well as the lessons learned from this treatment.


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