Designing CO2 Transmission Pipelines Without Crack Arrestors

Author(s):  
Graeme G. King ◽  
Satish Kumar

Masdar is developing several carbon capture projects from power plants, smelters, steel works, industrial facilities and oil and gas processing plants in Abu Dhabi in a phased series of projects. Captured CO2 will be transported in a new national CO2 pipeline network with a nominal capacity of 20×106 T/y to oil reservoirs where it will be injected for reservoir management and sequestration. Design of the pipeline network considered three primary factors in the selection of wall thickness and toughness, (a) steady and transient operating conditions, (b) prevention of longitudinal ductile fractures and (c) optimization of total project owning and operating costs. The paper explains how the three factors affect wall thickness and toughness. It sets out code requirements that must be satisfied when choosing wall thickness and gives details of how to calculate toughness to prevent propagation of long ductile fracture in CO2 pipelines. It then uses cost optimization to resolve contention between the different requirements and arrive at a safe and economical pipeline design. The design work selected a design pressure of 24.5 MPa, well above the critical point for CO2 and much higher than is normally seen in conventional oil and gas pipelines. Despite its high operating pressure, the proposed network will be one of the safest pipeline systems in the world today.

Author(s):  
Javier E. Sanmiguel ◽  
S. A. (Raj) Mehta ◽  
R. Gordon Moore

Abstract Gas-phase combustion in porous media has many potential applications in the oil and gas industry. Some of these applications are associated with: air injection based improved oil recovery (IOR) processes, formation heat treatment for remediation of near well-bore formation damage, downhole steam generation for heavy oil recovery, in situ preheating of bitumen for improved pumping, increased temperatures in gas condensate reservoirs, and improved gas production from hydrate reservoirs. The available literature on gas-phase flame propagation in porous media is limited to applications at atmospheric pressure and ambient temperature, where the main application is in designing burners for combustion of gaseous fuels having low calorific value. The effect of pressure on gas-phase combustion in porous media is not well understood. Accordingly, this paper will describe an experimental study aimed at establishing fundamental information on the various processes and relevant controlling mechanisms associated with gas-phase combustion in porous media, especially at elevated pressures. A novel apparatus has been designed, constructed and commissioned in order to evaluate the effects of controlling parameters such as operating pressure, gas flow rate, type and size of porous media, and equivalence ratio on combustion characteristics. The results of this study, concerned with lean mixtures of natural gas and air and operational pressures from atmospheric (88.5 kPa or 12.8 psia) to 433.0 kPa (62.8 psia), will be presented. It will be shown that the velocity of the combustion front decreases as the operating pressure of the system increases, and during some test operating conditions, the apparent burning velocities are over 40 times higher than the open flame laminar burning velocities.


Subject Carbon capture and storage technology. Significance Carbon capture and storage (CCS) is considered critical to achieving the ambitious reductions in greenhouse gas emissions set out in the 2015 Paris Agreement. CCS technology would allow power plants and industrial facilities to continue burning fossil fuels without pumping climate change-inducing gases into the atmosphere. However, deployment of CCS has been slow and the prospect of meeting the expectations placed upon it by the Paris climate negotiators is moving further out of scope. The recent cancellation of the Kemper CCS project in the United States is a bad sign for the future of the technology. Impacts Without faster deployment of CCS, many countries will struggle to meet their Paris Agreement emissions reduction pledges. If the rollout of CCS continues to falter, more wind and solar power will be needed to reduce carbon emissions. Absent a viable CCS model, it will be even more difficult to replace aged coal plants in the United States and other developed economies.


Energies ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 6215
Author(s):  
Manoj Kumar Valluri ◽  
Jimin Zhou ◽  
Srikanta Mishra ◽  
Kishore Mohanty

Process understanding of CO2 injection into a reservoir is a crucial step for planning a CO2 injection operation. CO2 injection was investigated for Ohio oil reservoirs which have access to abundant CO2 from local coal-fired power plants and industrial facilities. In a first of its kind study in Ohio, lab-scale core characterization and flooding experiments were conducted on two of Ohio’s most prolific oil and gas reservoirs—the Copper Ridge dolomite and Clinton sandstone. Reservoir properties such as porosity, permeability, capillary pressure, and oil–water relative permeability were measured prior to injecting CO2 under and above the minimum miscibility pressure (MMP) of the reservoir. These evaluations generated reservoir rock-fluid data that are essential for building reservoir models in addition to providing insights on injection below and above the MMP. Results suggested that the two Ohio reservoirs responded positively to CO2 injection and recovered additional oil. Copper Ridge reservoir’s incremental recovery ranged between 20% and 50% oil originally in place while that of Clinton sandstone ranged between 33% and 36% oil originally in place. It was also deduced that water-alternating-gas injection schemes can be detrimental to production from tight reservoirs such as the Clinton sandstone.


Author(s):  
Naimish Agarwal

Abstract: More than ever, the fate of anthropogenic CO2 emissions is in our hands. Since the advent of industrialization, there has been an increase in the use of fossil fuels to fulfil rising energy demands. The usage of such fuels results in the release of carbon dioxide (CO2) and other greenhouse gases, which result in increased temperature. Such warming is extremely harmful to life on Earth. The development of technology to counter the climate change and spreading it for widespread adoptions. We need to establish a framework to provide overarching guidance for the well-functioning of technology and mechanism development of Carbon Capture and Storage. Carbon capture and storage (CCS) is widely regarded as a critical approach for achieving the desired CO2 emission reduction. Various elements of CCS, such as state-of-the-art technology for CO2 collection, separation, transport, storage, politics, opportunities, and innovations, are examined and explored in this paper. Carbon capture and storage is the process of capturing and storing carbon dioxide (CO2) before it is discharged into the environment (CCS). The technology can capture high amounts of CO2 produced by fossil fuel combustion in power plants and industrial processes. CO2 is compressed and transferred by pipeline, ship, or road tanker once it has been captured. CO2 can then be piped underground, usually to depths of 1km or more, and stored in depleted oil and gas reservoirs, coalbeds, or deep saline aquifers, depending on the geology. CO2 could also be used to produce commercially marketable products. With the goal of keeping world average temperatures below 1.5°C (2.7°F) and preventing global average temperature rises of more than 2°C (3.6°F) over pre-industrial levels, CCS model should be our priority to be implemented with the proper economical map


2021 ◽  
Vol 13 (3) ◽  
pp. 407-416
Author(s):  
Essam R. I. Mahmoud ◽  
Vineet Tirth ◽  
Ali Algahtani ◽  
A. Aljabri ◽  
Sohaib Z. Khan

The present investigation portrays the tube failure in the superheater used in the power plants. The failure occurred after only three months of operation, by longitudinal fish-mouth rupture. The operating pressure of the object boiler is 192 bar while the temperature of its superheater steam is 540 °C. The failed tubes were fabricated from standard Si killed carbon steel. Many longitudinal parallel fine crack-like grooves were detected at the outer surface of the rupture area. Metallurgical examinations revealed that the failed tube remained subjected to overheating for the short-term. According to the analysis of the failed tubes, the temperature reached over 600 °C by insufficient coolant flow or unpredicted operating conditions. The carbon steel emerged as an underperforming material for the applications in superheater tubes, and it is highly recommended to replace the carbon steel by a high-grade Cr-Mo steel.


2020 ◽  
Vol 13 (1) ◽  
pp. 72
Author(s):  
Saman Hasan ◽  
Abubakar Jibrin Abbas ◽  
Ghasem Ghavami Nasr

Environmental concern for our planet has changed significantly over time due to climate change, caused by an increasing population and the subsequent demand for electricity, and thus increased power generation. Considering that natural gas is regarded as a promising fuel for such a purpose, the need to integrate carbon capture technologies in such plants is becoming a necessity, if gas power plants are to be aligned with the reduction of CO2 in the atmosphere, through understanding the capturing efficacy of different absorbents under different operating conditions. Therefore, this study provided for the first time the comparison of available absorbents in relation to amine solvents (MEA, DEA, and DEA) CO2 removal efficiency, cost, and recirculation rate to achieve Climate change action through caron capture without causing absorbent disintegration. The study analyzed Flue under different amine-based solvent solutions (monoethanolamine (MEA), diethanolamine (DEA), and methyldiethanolamine (MDEA)), in order to compare their potential for CO2 reduction under different operating conditions and costs. This was simulated using ProMax 5.0 software modeled as a simple absorber tower to absorb CO2 from flue gas. Furthermore, MEA, DEA, and MDEA adsorbents were used with a temperature of 38 °C and their concentration varied from 10 to 15%. Circulation rates of 200–300 m3/h were used for each concentration and solvent. The findings deduced that MEA is a promising solvent compared to DEA and MDEA in terms of the highest CO2 captured; however, it is limited at the top outlet for clean flue gas, which contained 3.6295% of CO2 and less than half a percent of DEA and MDEA, but this can be addressed either by increasing the concentration to 15% or increasing the MEA circulation rate to 300 m3/h.


2003 ◽  
Vol 125 (1) ◽  
pp. 64-71 ◽  
Author(s):  
Javier E. Sanmiguel ◽  
S. A. (Raj) Mehta ◽  
R. Gordon Moore

This paper describes an experimental study aimed at establishing fundamental information on the various processes and relevant controlling mechanisms associated with gas-phase combustion in porous media, especially at elevated pressures. A novel apparatus has been designed, constructed and commissioned in order to evaluate the effects of controlling parameters such as operating pressure, gas flow rate, type and size of porous media, and equivalence ratio on combustion characteristics. The results of this study, concerned with lean mixtures of natural gas and air and operational pressures from atmospheric (88.5 kPa or 12.8 psia) to 433.0 kPa (62.8 psia), will be presented. It will be shown that the velocity of the combustion front decreases as the operating pressure of the system increases, and during some test operating conditions, the apparent burning velocities are over 40 times higher than the open flame laminar burning velocities.


2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Ladislav Vesely ◽  
K. R. V. Manikantachari ◽  
Subith Vasu ◽  
Jayanta Kapat ◽  
Vaclav Dostal ◽  
...  

With the increasing demand for electric power, the development of new power generation technologies is gaining increased attention. The supercritical carbon dioxide (S-CO2) cycle is one such technology, which has relatively high efficiency, compactness, and potentially could provide complete carbon capture. The S-CO2 cycle technology is adaptable for almost all of the existing heat sources such as solar, geothermal, fossil, nuclear power plants, and waste heat recovery systems. However, it is known that optimal combinations of operating conditions, equipment, working fluid, and cycle layout determine the maximum achievable efficiency of a cycle. Within an S-CO2 cycle, the compression device is of critical importance as it is operating near the critical point of CO2. However, near the critical point, the thermo-physical properties of CO2 are highly sensitive to changes of pressure and temperature. Therefore, the conditions of CO2 at the compressor inlet are critical in the design of such cycles. Also, the impurity species diluted within the S-CO2 will cause deviation from an ideal S-CO2 cycle as these impurities will change the thermodynamic properties of the working fluid. Accordingly, the current work examines the effects of different impurity compositions, considering binary mixtures of CO2 and He, CO, O2, N2, H2, CH4, or H2S on various S-CO2 cycle components. The second part of the study focuses on the calculation of the basic cycles and component efficiencies. The results of this study will provide guidance and define the optimal composition of mixtures for compressors and coolers.


2021 ◽  
Vol 3 ◽  
Author(s):  
Christophe Castel ◽  
Roda Bounaceur ◽  
Eric Favre

The direct capture of CO2 from air (DAC) has been shown a growing interest for the mitigation of greenhouse gases but remains controversial among the engineering community. The high dilution level of CO2 in air (0.04%) indeed increases the energy requirement and cost of the process compared to carbon capture from flue gases (with CO2 concentrations around 15% for coal power plants). Until now, solid sorbents (functionalized silica, ion exchange resins, metal–organic frameworks, etc.) have been proposed to achieve DAC, with a few large-scale demonstration units. Gas-liquid absorption in alkaline solutions is also explored. Besides adsorption and absorption, membrane processes are another key gas separation technology but have not been investigated for DAC yet. The objective of this study is to explore the separation performances of a membrane unit for CO2 capture from air through a generic engineering approach. The role of membrane material performances and the impact of the operating conditions of the process on energy requirement and module production capacity are investigated. Membranes are shown to require a high selectivity in order to achieve purity in no more than two stages. The specific energy requirement is globally higher than that of the adsorption and absorption processes, together with higher productivity levels. Guidelines on the possibilities and limitations of membranes for DAC are finally proposed.


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