Automated Part Inspection Using 3D Point Clouds

2013 ◽  
Author(s):  
Lee J. Wells ◽  
Mohammed S. Shafae ◽  
Jaime A. Camelio
Keyword(s):  
Point Cloud ◽  
Manufacturing Systems ◽  
Ad Hoc ◽  
Point Clouds ◽  
Measurement Technology ◽  
False Alarms ◽  
3D Point Clouds ◽  
Laser Scanners ◽  
Data Points ◽  
Part Inspection

Ever advancing sensor and measurement technologies continually provide new opportunities for knowledge discovery and quality control (QC) strategies for complex manufacturing systems. One such state-of-the-art measurement technology currently being implemented in industry is the 3D laser scanner, which can rapidly provide millions of data points to represent an entire manufactured part’s surface. This gives 3D laser scanners a significant advantage over competing technologies that typically provide tens or hundreds of data points. Consequently, data collected from 3D laser scanners have a great potential to be used for inspecting parts for surface and feature abnormalities. The current use of 3D point clouds for part inspection falls into two main categories; 1) Extracting feature parameters, which does not complement the nature of 3D point clouds as it wastes valuable data and 2) An ad-hoc manual process where a visual representation of a point cloud (usually as deviations from nominal) is analyzed, which tends to suffer from slow, inefficient, and inconsistent inspection results. Therefore our paper proposes an approach to automate the latter approach to 3D point cloud inspection. The proposed approach uses a newly developed adaptive generalized likelihood ratio (AGLR) technique to identify the most likely size, shape, and magnitude of a potential fault within the point cloud, which transforms the ad-hoc visual inspection approach to a statistically viable automated inspection solution. In order to aid practitioners in designing and implementing an AGLR-based inspection process, our paper also reports the performance of the AGLR with respect to the probability of detecting specific size and magnitude faults in addition to the probability of a false alarms.

scholarly journals TOWARDS RADIOMETRICAL ALIGNMENT OF 3D POINT CLOUDS

2017 ◽  
Vol XLII-2/W3 ◽  
pp. 419-424 ◽  
Author(s):  
H. A. Lauterbach ◽  
D. Borrmann ◽  
A. Nüchter
Keyword(s):  
Point Cloud ◽  
Dynamic Range ◽  
Point Clouds ◽  
Color Information ◽  
Lighting Conditions ◽  
3D Point Clouds ◽  
Laser Scanners ◽  
3D Scans ◽  
Colored Point

3D laser scanners are typically not able to collect color information. Therefore coloring is often done by projecting photos of an additional camera to the 3D scans. The capturing process is time consuming and therefore prone to changes in the environment. The appearance of the colored point cloud is mainly effected by changes of lighting conditions and corresponding camera settings. In case of panorama images these exposure variations are typically corrected by radiometrical aligning the input images to each other. In this paper we adopt existing methods for panorama optimization in order to correct the coloring of point clouds. Therefore corresponding pixels from overlapping images are selected by using geometrically closest points of the registered 3D scans and their neighboring pixels in the images. The dynamic range of images in raw format allows for correction of large exposure differences. Two experiments demonstrate the abilities of the approach.

scholarly journals ALIGNMENT OF POINT CLOUD DSMs FROM TLS AND UAV PLATFORMS

2015 ◽  
Vol XL-1/W4 ◽  
pp. 369-373 ◽  
Author(s):  
R. A. Persad ◽  
C. Armenakis
Keyword(s):  
Unmanned Aerial Vehicles ◽  
Point Cloud ◽  
Point Clouds ◽  
Regions Of Interest ◽  
Significant Progress ◽  
Scale Invariant ◽  
Sensory Data ◽  
3D Point Clouds ◽  
Laser Scanners ◽  
Reference Parameter

The co-registration of 3D point clouds has received considerable attention from various communities, particularly those in photogrammetry, computer graphics and computer vision. Although significant progress has been made, various challenges such as coarse alignment using multi-sensory data with different point densities and minimal overlap still exist. There is a need to address such data integration issues, particularly with the advent of new data collection platforms such as the unmanned aerial vehicles (UAVs). In this study, we propose an approach to align 3D point clouds derived photogrammetrically from UAV approximately vertical images with point clouds measured by terrestrial laser scanners (TLS). The method begins by automatically extracting 3D surface keypoints on both point cloud datasets. Afterwards, regions of interest around each keypoint are established to facilitate the establishment of scale-invariant descriptors for each of them. We use the popular SURF descriptor for matching the keypoints. In our experiments, we report the accuracies of the automatically derived transformation parameters in comparison to manually-derived reference parameter data.

scholarly journals Symmetry Analysis of Oriental Polygonal Pagodas Using 3D Point Clouds for Cultural Heritage

Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1228
Author(s):  
Ting On Chan ◽  
Linyuan Xia ◽  
Yimin Chen ◽  
Wei Lang ◽  
Tingting Chen ◽  
...  
Keyword(s):  
Cultural Heritage ◽  
Unmanned Aerial Vehicle ◽  
Point Cloud ◽  
Geometric Model ◽  
Digital Camera ◽  
Point Clouds ◽  
Symmetry Analysis ◽  
3D Point Clouds ◽  
Transmission Towers ◽  
Aerial Vehicle

Ancient pagodas are usually parts of hot tourist spots in many oriental countries due to their unique historical backgrounds. They are usually polygonal structures comprised by multiple floors, which are separated by eaves. In this paper, we propose a new method to investigate both the rotational and reflectional symmetry of such polygonal pagodas through developing novel geometric models to fit to the 3D point clouds obtained from photogrammetric reconstruction. The geometric model consists of multiple polygonal pyramid/prism models but has a common central axis. The method was verified by four datasets collected by an unmanned aerial vehicle (UAV) and a hand-held digital camera. The results indicate that the models fit accurately to the pagodas’ point clouds. The symmetry was realized by rotating and reflecting the pagodas’ point clouds after a complete leveling of the point cloud was achieved using the estimated central axes. The results show that there are RMSEs of 5.04 cm and 5.20 cm deviated from the perfect (theoretical) rotational and reflectional symmetries, respectively. This concludes that the examined pagodas are highly symmetric, both rotationally and reflectionally. The concept presented in the paper not only work for polygonal pagodas, but it can also be readily transformed and implemented for other applications for other pagoda-like objects such as transmission towers.

scholarly journals MATLAB Virtual Toolbox for Retrospective Rockfall Source Detection and Volume Estimation Using 3D Point Clouds: A Case Study of a Subalpine Molasse Cliff

Geosciences ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 75
Author(s):  
Dario Carrea ◽  
Antonio Abellan ◽  
Marc-Henri Derron ◽  
Neal Gauvin ◽  
Michel Jaboyedoff
Keyword(s):  
Point Cloud ◽  
Natural Hazard ◽  
Point Clouds ◽  
Volume Estimation ◽  
Natural Phenomena ◽  
Frequency Distributions ◽  
Erosion Rates ◽  
3D Point Clouds

The use of 3D point clouds to improve the understanding of natural phenomena is currently applied in natural hazard investigations, including the quantification of rockfall activity. However, 3D point cloud treatment is typically accomplished using nondedicated (and not optimal) software. To fill this gap, we present an open-source, specific rockfall package in an object-oriented toolbox developed in the MATLAB® environment. The proposed package offers a complete and semiautomatic 3D solution that spans from extraction to identification and volume estimations of rockfall sources using state-of-the-art methods and newly implemented algorithms. To illustrate the capabilities of this package, we acquired a series of high-quality point clouds in a pilot study area referred to as the La Cornalle cliff (West Switzerland), obtained robust volume estimations at different volumetric scales, and derived rockfall magnitude–frequency distributions, which assisted in the assessment of rockfall activity and long-term erosion rates. An outcome of the case study shows the influence of the volume computation on the magnitude–frequency distribution and ensuing erosion process interpretation.

scholarly journals Comparison of Depth Camera and Terrestrial Laser Scanner in Monitoring Structural Deflections

Sensors ◽  
2020 ◽  
Vol 21 (1) ◽  
pp. 201
Author(s):  
Michael Bekele Maru ◽  
Donghwan Lee ◽  
Kassahun Demissie Tola ◽  
Seunghee Park
Keyword(s):  
Optical Sensors ◽  
Point Cloud ◽  
Three Dimensional ◽  
Laser Scanner ◽  
Point Clouds ◽  
Depth Camera ◽  
Terrestrial Laser Scanner ◽  
Cloud Data ◽  
3D Point Clouds ◽  
3D Information

Modeling a structure in the virtual world using three-dimensional (3D) information enhances our understanding, while also aiding in the visualization, of how a structure reacts to any disturbance. Generally, 3D point clouds are used for determining structural behavioral changes. Light detection and ranging (LiDAR) is one of the crucial ways by which a 3D point cloud dataset can be generated. Additionally, 3D cameras are commonly used to develop a point cloud containing many points on the external surface of an object around it. The main objective of this study was to compare the performance of optical sensors, namely a depth camera (DC) and terrestrial laser scanner (TLS) in estimating structural deflection. We also utilized bilateral filtering techniques, which are commonly used in image processing, on the point cloud data for enhancing their accuracy and increasing the application prospects of these sensors in structure health monitoring. The results from these sensors were validated by comparing them with the outputs from a linear variable differential transformer sensor, which was mounted on the beam during an indoor experiment. The results showed that the datasets obtained from both the sensors were acceptable for nominal deflections of 3 mm and above because the error range was less than ±10%. However, the result obtained from the TLS were better than those obtained from the DC.

scholarly journals Fast and Robust Flight Altitude Estimation of Multirotor UAVs in Dynamic Unstructured Environments Using 3D Point Cloud Sensors

Aerospace ◽  
2018 ◽  
Vol 5 (3) ◽  
pp. 94 ◽  
Author(s):  
Hriday Bavle ◽  
Jose Sanchez-Lopez ◽  
Paloma Puente ◽  
Alejandro Rodriguez-Ramos ◽  
Carlos Sampedro ◽  
...  
Keyword(s):  
Point Cloud ◽  
Point Clouds ◽  
Estimation Algorithm ◽  
Indoor Environments ◽  
3D Point Cloud ◽  
Flight Altitude ◽  
Cloud Data ◽  
3D Point Clouds ◽  
Laser Altimeters ◽  
Altitude Estimation

This paper presents a fast and robust approach for estimating the flight altitude of multirotor Unmanned Aerial Vehicles (UAVs) using 3D point cloud sensors in cluttered, unstructured, and dynamic indoor environments. The objective is to present a flight altitude estimation algorithm, replacing the conventional sensors such as laser altimeters, barometers, or accelerometers, which have several limitations when used individually. Our proposed algorithm includes two stages: in the first stage, a fast clustering of the measured 3D point cloud data is performed, along with the segmentation of the clustered data into horizontal planes. In the second stage, these segmented horizontal planes are mapped based on the vertical distance with respect to the point cloud sensor frame of reference, in order to provide a robust flight altitude estimation even in presence of several static as well as dynamic ground obstacles. We validate our approach using the IROS 2011 Kinect dataset available in the literature, estimating the altitude of the RGB-D camera using the provided 3D point clouds. We further validate our approach using a point cloud sensor on board a UAV, by means of several autonomous real flights, closing its altitude control loop using the flight altitude estimated by our proposed method, in presence of several different static as well as dynamic ground obstacles. In addition, the implementation of our approach has been integrated in our open-source software framework for aerial robotics called Aerostack.

Direct Image to Point Cloud Descriptors Matching for 6-DOF Camera Localization in Dense 3D Point Clouds

2019 ◽  
pp. 222-234 ◽  
Author(s):  
Uzair Nadeem ◽  
Mohammad A. A. K. Jalwana ◽  
Mohammed Bennamoun ◽  
Roberto Togneri ◽  
Ferdous Sohel
Keyword(s):  
Point Cloud ◽  
Point Clouds ◽  
Direct Image ◽  
3D Point Clouds ◽  
Camera Localization

scholarly journals AUTOMATED DETECTION AND CLOSING OF HOLES IN AERIAL POINT CLOUDS USING AN UAS

2017 ◽  
Vol XLII-2/W6 ◽  
pp. 101-107
Author(s):  
T. Fiolka ◽  
F. Rouatbi ◽  
D. Bender
Keyword(s):  
Point Cloud ◽  
Ground Plane ◽  
Point Clouds ◽  
Current Approach ◽  
Automated Detection ◽  
Lidar System ◽  
3D Point Clouds ◽  
Terrain Models ◽  
3D Terrain ◽  
Flight Route

3D terrain models are an important instrument in areas like geology, agriculture and reconnaissance. Using an automated UAS with a line-based LiDAR can create terrain models fast and easily even from large areas. But the resulting point cloud may contain holes and therefore be incomplete. This might happen due to occlusions, a missed flight route due to wind or simply as a result of changes in the ground height which would alter the swath of the LiDAR system. This paper proposes a method to detect holes in 3D point clouds generated during the flight and adjust the course in order to close them. First, a grid-based search for holes in the horizontal ground plane is performed. Then a check for vertical holes mainly created by buildings walls is done. Due to occlusions and steep LiDAR angles, closing the vertical gaps may be difficult or even impossible. Therefore, the current approach deals with holes in the ground plane and only marks the vertical holes in such a way that the operator can decide on further actions regarding them. The aim is to efficiently create point clouds which can be used for the generation of complete 3D terrain models.

scholarly journals A General Point-Based Method for Self-Calibration of Terrestrial Laser Scanners Considering Stochastic Information

2020 ◽  
Vol 12 (18) ◽  
pp. 2923
Author(s):  
Tengfei Zhou ◽  
Xiaojun Cheng ◽  
Peng Lin ◽  
Zhenlun Wu ◽  
Ensheng Liu
Keyword(s):  
Point Cloud ◽  
A Priori ◽  
Real Data ◽  
Point Clouds ◽  
Estimation Algorithm ◽  
General Point ◽  
Exterior Orientation ◽  
Self Calibration ◽  
Laser Scanners ◽  
Orientation Parameters

Due to the existence of environmental or human factors, and because of the instrument itself, there are many uncertainties in point clouds, which directly affect the data quality and the accuracy of subsequent processing, such as point cloud segmentation, 3D modeling, etc. In this paper, to address this problem, stochastic information of point cloud coordinates is taken into account, and on the basis of the scanner observation principle within the Gauss–Helmert model, a novel general point-based self-calibration method is developed for terrestrial laser scanners, incorporating both five additional parameters and six exterior orientation parameters. For cases where the instrument accuracy is different from the nominal ones, the variance component estimation algorithm is implemented for reweighting the outliers after the residual errors of observations obtained. Considering that the proposed method essentially is a nonlinear model, the Gauss–Newton iteration method is applied to derive the solutions of additional parameters and exterior orientation parameters. We conducted experiments using simulated and real data and compared them with those two existing methods. The experimental results showed that the proposed method could improve the point accuracy from 10−4 to 10−8 (a priori known) and 10−7 (a priori unknown), and reduced the correlation among the parameters (approximately 60% of volume). However, it is undeniable that some correlations increased instead, which is the limitation of the general method.

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