MULTI-RESPONSE OPTIMIZATION ON ABRASIVE WATERJET MACHINING OF GLASS FIBER REINFORCED PLASTICS USING TAGUCHI METHOD COUPLED WITH TOPSIS

Author(s):  
A. SHANMUGAM ◽  
T. MOHANRAJ ◽  
K. KRISHNAMURTHY ◽  
ALI KAYA GUR

This work aims to perform the multi-response optimization for abrasive waterjet machining (AWJM) of glass fiber reinforced plastics (GFRP). The experiments were conducted with AWJM factors like pressure (P), traverse speed (TS), and standoff distance (SOD) at three levels. Taguchi’s L9 orthogonal array (OA) was used to design the experiments. The influence of control factors was evaluated by measuring the surface roughness and taper angle while cutting GFRP. The optimum parameter for an individual response was obtained through Taguchi’s [Formula: see text]/[Formula: see text] and multi-response optimization was performed with TOPSIS. From TOPSIS, the optimal parameter of the pressure of 200 MPa, standoff distance (SOD) of 1.5[Formula: see text]mm, and traverse speed (TS) of 25[Formula: see text]mm/min were found. After optimization, the taper angle was decreased by 1.41%. The influence of cutting variables on the responses was statistically analyzed through analysis of variance. It was observed that the pressure has a significant effect on multi-response characteristics and a contribution of 85.90%. After, AWJM, the surface was examined using SEM analysis and found the deformation and pull-out of fibers.

2021 ◽  
Vol 11 (11) ◽  
pp. 4925
Author(s):  
Jennifer Milaor Llanto ◽  
Majid Tolouei-Rad ◽  
Ana Vafadar ◽  
Muhammad Aamir

Abrasive water jet machining is a proficient alternative for cutting difficult-to-machine materials with complex geometries, such as austenitic stainless steel 304L (AISI304L). However, due to differences in machining responses for varied material conditions, the abrasive waterjet machining experiences challenges including kerf geometric inaccuracy and low material removal rate. In this study, an abrasive waterjet machining is employed to perform contour cutting of different profiles to investigate the impacts of traverse speed and material thickness in achieving lower kerf taper angle and higher material removal rate. Based on experimental investigation, a trend of decreasing the level of traverse speed and material thickness that results in minimum kerf taper angle values of 0.825° for machining curvature profile and 0.916° for line profiles has been observed. In addition, higher traverse speed and material thickness achieved higher material removal rate in cutting different curvature radii and lengths in line profiles with obtained values of 769.50 mm3/min and 751.5 mm3/min, accordingly. The analysis of variance revealed that material thickness had a significant impact on kerf taper angle and material removal rate, contributing within the range of 69–91% and 62–69%, respectively. In contrast, traverse speed was the least factor measuring within the range of 5–18% for kerf taper angle and 27–36% for material removal rate.


1970 ◽  
Vol 1 (2) ◽  
Author(s):  
H. Abdullah ◽  
S. Al Araimi and R. A. Siddiqui

Glass fiber reinforced plastics composite is extensively used as a structural material for pools, oil pipes and tanks because it has good corrosion resistance properties.  The effects of weathering on the mechanical properties of glass fiber reinforced plastics (GRP) in the Sultanate of Oman have been studied.  The tensile and three point bend specimens were exposed to outdoor conditions (open atmosphere) in sunlight and tested for various intervals of time.  It was observed that as the exposure time to sunlight, ultraviolet radiation and dust increases the mechanical properties of GRP materials decrease.  The effects of relative humidity (%RH) on the mechanical properties were also studied. It was found that as the relative humidity increased in the atmosphere during the exposure time, the tensile strength, flexural strength and modulus of elasticity are lowered. This work has revealed that the decrease in the mechanical properties of GRP under weathering conditions is subjected to atmospheric conditions such as humidity, temperature, ultraviolet radiation and pollutant.Key Words: Weathering, Glass-Fiber Reinforced Plastics, Degradation


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