Springback law of high-strength 21-6-9 stainless steel tube in numerical control bending under different process parameters

Author(s):  
Jun Fang ◽  
Shiqiang Lu ◽  
Kelu Wang ◽  
Zhengjun Yao

In order to achieve the precision bending deformation, the effects of process parameters on springback behaviors should be clarified preliminarily. Taking the 21-6-9 high-strength stainless steel tube of 15.88 mm × 0.84 mm (outer diameter × wall thickness) as the objective, the multi-parameter sensitivity analysis and three-dimensional finite element numerical simulation are conducted to address the effects of process parameters on the springback behaviors in 21-6-9 high-strength stainless steel tube numerical control bending. The results show that (1) springback increases with the increasing of the clearance between tube and mandrel Cm, the friction coefficient between tube and mandrel fm, the friction coefficient between tube and bending die fb, or with the decreasing of the mandrel extension length e, while the springback first increases and then remains unchanged with the increasing of the clearance between tube and bending die Cb. (2) The sensitivity of springback radius to process parameters is larger than that of springback angle. And the sensitivity of springback to process parameters from high to low are e, Cb, Cm, fb and fm. (3) The variation rules of the cross section deformation after springback with different Cm, Cb, fm, fb and e are similar to that before springback. But under same process parameters, the relative difference of the most measurement section is more than 20% and some even more than 70% before and after springback, and a platform deforming characteristics of the cross section deformation is shown after springback.

2016 ◽  
Vol 4 ◽  
pp. 97
Author(s):  
Jan Stepanek ◽  
Vaclav Blaha ◽  
Vaclav Dostal

Understanding the quench front propagation during bottom core reflooding is crucial for the effective cooling during the LOCA accident. The results presented in this paper were obtained on an experimental loop with an annular test section. The test section consists of a vertical electrically heated stainless steel tube with outer diameter 9 mm and length of 1.7 m. The heated tube is placed inside a glass tube with the inner diameter 14.5 mm. Water mass flux during the reflooding is in the range from 100 kg.m<sup>−2</sup>.s<sup>−1</sup> up to 140 kg.m<sup>−2</sup>.s<sup>−1</sup> and the initial wall temperature of the stainless steel tube is in the range from 250 °C up to 800 °C. The presented results show the influence of the initial conditions on the quench front propagation and the complexity of the phenomenon.


2011 ◽  
Vol 311-313 ◽  
pp. 2014-2019
Author(s):  
Ruo Dong Lu ◽  
He Yang ◽  
Heng Li ◽  
Ze Kang Wang ◽  
Mei Zhan ◽  
...  

By the uniaxial tensile tests of both the arc and tube section samples, the strain hardening curves of 21-6-9 high-strength stainless steel tube(HSST) are obtained. Considering that the uniform plastic deformation stage of the curve is short and the flow stress in large strain area is unknown for this tube, different strain hardening models have been established based on single and piecewise functions, respectively. By comparing the experimental results and the numerical ones in terms of load-displacement curves, it shows the constitutive model achieved by three Swift fitting functions can better characterize the strain hardening response of the 21-6-9 HSST in large strain region.


Author(s):  
Jun Fang ◽  
Fang Ouyang ◽  
Shiqiang Lu ◽  
Kelu Wang ◽  
Xuguang Min ◽  
...  

Elastic modulus is one of the most crucial mechanical property parameters that affects the plastic forming quality of bent parts, especially for springback. Elastic modulus practically varies with plastic deformation, and its precise description is necessary to enhance simulation precision for tube bending and gain steady, high-precision bent components by actual bending. Using repeated loading-unloading tensile tests (RLUTTs), the variation of elastic modulus of high strength 21-6-9 stainless steel tube (21-6-9-HS tube) in terms of plastic strain has been obtained, which its decreases rapidly at the beginning, then decreases tardily and tends to be stable in the end with increasing the plastic strain. The variation can be expressed as a first order exponential decay function. By embedding the variation of elastic modulus with the plastic strain into ABAQUS software to simulate numerical control (NC) rotary draw bending of the 21-6-9-HS tube, the prediction precision for the springback angle, springback radius, maximum cross section distortion ratio and maximum wall thinning ratio can be improved by 11.98%, 7.62%, 35.53% and 11.55%, respectively.


2019 ◽  
Vol 11 (1) ◽  
pp. 135-154
Author(s):  
Saranya Ilango ◽  
Sunil Mahato

Purpose Concrete in-filled stainless steel square tubular column combines both the benefits of concrete and steel material, providing enhanced ductility and high compressive strength to the vertical structural members. Other advantages include high stiffness, better resistance to corrosion, increased pace of construction, enhanced bearing capacity, etc. The purpose of this paper is to understand the various behavioural aspects of concrete in-filled cold-formed duplex stainless steel (CI-CFDSS) square tubular column under axial compressive loads and to assess its structural performance. Design/methodology/approach In the current paper, the performance of CI-CFDSS square tubular column is numerically investigated under uniform static loading using finite element technique. The numerical study was based on an experimental investigation, which was carried out earlier, in order to study the effects of concrete strength and shape of stainless steel tube on the strength and behaviour of CI-CFDSS square tubular column. The experimental CI-CFDSS square tubular column has a length equal to 450 mm, breadth of 150 mm, width of 150 mm, thickness of 6 mm and a constant ratio of length to overall depth equal to 3. Numerical modelling of the experimental specimen was carried out using ABAQUS software by providing appropriate material properties. Non-linear finite element analysis was performed and the load vs axial deflection curve of the numerical CI-CFDSS square tubular column obtained was validated with the results of the experiment. In order to understand the behaviour of CI-CFDSS square tubular column under axial compressive loads, a parametric study was performed by varying the grade of concrete, type of stainless steel, thickness of stainless steel tube and shape of cross section. From the results, the performance of CI-CFDSS square tubular column was comparatively studied. Findings When the grade of concrete was increased the deformation capacity of the CI-CFDSS square tubular column reduced but showed better load carrying capacity. The steel tube made of duplex stainless steel exhibited enhanced performance in terms of load carrying capacity and axial deformation than the other forms, i.e. austenitic and ferritic stainless steel. The most suitable cross section for the CI-CFDSS square tubular column with respect to its performance is rectangular cross section and variation of the steel tube thickness led to the change of overall dimensions of the N-CI-CFDSS-SHS1C40 square tubular column showing marginal difference in performance. Originality/value The research work presented in this manuscript is authentic and could contribute to the understanding of the behavioural aspects of CI-CFDSS square tubular column under axial compressive loads.


2018 ◽  
Vol 777 ◽  
pp. 377-380
Author(s):  
Min Hu

To improve the welding performance and guarantee the quality of welds, this paper mainly starts with reasonably selecting welding materials before welding, choosing appropriate welding process parameters, paying full attention to the welding operation skills of positioning welding, base coating, filling and cap welding, to study horizontal TIG welding process of 1Cr18Ni9Ti stainless steel tube, and prevent the generation of hot crack defects.


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