Efficiency of worm gearboxes

Author(s):  
Eva-Maria Mautner ◽  
Werner Sigmund ◽  
Johann-Paul Stemplinger ◽  
Karsten Stahl

Within a research project, experimental investigations of large-sized worm gears (pairing steel worm with bronze worm wheel) with centre distance a = 315 mm are carried out. The primary aim is to gain verified knowledge regarding load-carrying capacity and efficiency for this worm gear size. The paper describes the conducted tests in detail and shows basic examples of experimental test results. In the course of these investigations, an overall worm gearbox efficiency of up to η = 96% is measured.

1987 ◽  
Vol 2 (3) ◽  
pp. 77-80 ◽  
Author(s):  
Marvin R. Pyles ◽  
Joan Stoupa

Abstract In order to quantify the stump anchor capacity of small second-growth Douglas-fir (Pseudotsuga menziesii [Mirb]. Franco) trees, load tests to failure were conducted on 18 stumps from trees 7 to 16.5 in dbh. The tests produced ultimate loads that varied as the square of the tree diameter. However, the ultimate load typically occurred at stump system deformations that were far in excess of that which would be considered failure of a stump anchor. A hyperbolic equation was used to describe the load-deformation behavior of each stump tested and was generalized to describe all the test results. West. J. Appl. For. 2(3):72-80, July 1987.


2019 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Andreas Ziegltrum ◽  
Stefan Emrich ◽  
Thomas Lohner ◽  
Klaus Michaelis ◽  
Alexander Brodyanski ◽  
...  

Purpose This paper aims to address the influence of tribofilms and running-in on failures and friction of gears. The operation regime of gears is increasingly shifted to mixed and boundary lubrication, where high local pressures and temperatures occur at solid interactions in the gear contact. This results in strong tribofilm formation due to interactions of lubricant and its additives with the gear flanks and is related to changes of surface topography especially pronounced during running-in. Design/methodology/approach Experiments at a twin-disk and gear test rig were combined with chemical, structural and mechanical tribofilm characterization by surface analysis. Pitting lifetime, scuffing load carrying capacity and friction of ground spur gears were investigated for a mineral oil with different additives. Findings Experimental investigations showed a superordinate influence of tribofilms over surface roughness changes on damage and friction behavior of gears. Surface analysis of tribofilms provides explanatory approaches for friction behavior and load carrying capacity. A recommendation for the running-in of spur gears was derived. Originality/value Experimental methods and modern surface analysis were combined to study the influence of running-in and tribofilms on different failures and friction of spur gears.


2019 ◽  
Vol 22 (13) ◽  
pp. 2755-2770
Author(s):  
Fuyun Huang ◽  
Yulong Cui ◽  
Rui Dong ◽  
Jiangang Wei ◽  
Baochun Chen

When casting wet concrete into hollow steel tubular arch during the construction process of a concrete-filled steel tubular arch bridge, an initial stress (due to dead load, etc.) would be produced in the steel tube. In order to understand the influence of this initial stress on the strength of the concrete-filled steel tubular arch bridge, a total of four single tubular arch rib (bare steel first) specimens (concrete-filled steel tubular last) with various initial stress levels were constructed and tested to failure. The test results indicate that the initial stress has a large influence on the ultimate load-carrying capacity and ductility of the arch structure. The high preloading ratio will reduce significantly the strength and ductility that the maximum reductions are over 25%. Then, a finite element method was presented and validated using the test results. Based on this finite element model, a parametric study was performed that considered the influence of various parameters on the ultimate load-carrying capacity of concrete-filled steel tubular arches. These parameters included arch slenderness, rise-to-span ratio, loading method, and initial stress level. The analysis results indicate that the initial stress can reduce the ultimate loading capacity significantly, and this reduction has a strong relationship with arch slenderness and rise-to-span ratio. Finally, a method for calculating the preloading reduction factor of ultimate load-carrying capacity of single concrete-filled steel tubular arch rib structures was proposed based on the equivalent beam–column method.


Geofluids ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Xuezeng Liu ◽  
Yunlong Sang ◽  
Shuang Ding ◽  
Guiliang You ◽  
Wenxuan Zhu ◽  
...  

Cracks and other diseases may occur in the long-term operation of highway tunnels and reduce the structural load-carrying capacity. Strengthening using carbon fiber reinforced polymer (CFRP) sheets and other materials could extend the service time of the tunnels. However, the process of strengthening tunnels is remarkably different from the process of strengthening aboveground structures because of the secondary load. In order to understand the development of stress and deformation of strengthened tunnels under secondary load, a 1 : 10 scaled model was tested to simulate the tunnel strengthened with CFRP under different damage states. The test results show that CFRP strengthening improved the stiffness of the structure and inhibited the propagation of the existing cracks. The peeling of the CFRP sheets made the strengthened structure quickly lose its load-carrying capacity, causing the instability of the structure. The failure loads of the structures strengthened at different damage states were essentially the same, with an average value of 184% of the original failure load. Nevertheless, the early strengthening helped control the structural deformation. The test results also demonstrate that the bonding strength between the CFRP and the lining is essential for strengthening effectiveness. This study provides a theoretical basis for similar engineering reinforcement designs.


1970 ◽  
Vol 92 (1) ◽  
pp. 129-134 ◽  
Author(s):  
H. Korrenn

Thrust load transmission at the contact areas of roller ends and flanges occurs under conditions of pure sliding. Recent theoretical and experimental investigations showed that with adequately designed roller ends and flanges and with a satisfactory lubricant high thrust loads can be accommodated over a wide speed range with fully hydrodynamic lubrication. The conventional methods used for the determination of the safe thrust load should be revised and supplemented. Oil viscosity should be introduced as an important parameter. Contrary to present opinion the hydrodynamic load-carrying capacity at the flange increases with increasing speed. This new knowledge broadens the application range of radial cylindrical roller bearings.


Author(s):  
André Sitzmann ◽  
Stefanie Hoja ◽  
Stefan Schurer ◽  
Thomas Tobie ◽  
Karsten Stahl

AbstractThe load carrying capacity of gears can be significantly increased by nitriding. However, the required nitriding hardening depth depends on the stress level and the gear size. In order to achive a high fatigue resistance and durability of nitrided gears an adequate nitriding hardening depth is necessary. In industrial practice, a nitriding hardening depth (NHD) of about 0.6 mm is currently regarded as the upper limit that can be reached within a reasonable time and cost. This also limits of the load carrying capacity of nitrided gears, in particular with increasing gear sizes. Therefore, case hardening is the main treatment used with increasing gear sizes, although nitriding provides some advantages over case hardening. However, with an increased nitriding hardening depth, a significant increase in the load carrying capacity of nitrided gears for medium and larger gear sizes could be expected, which will be discussed in this publication. In order to evaluate the expected potential of the load carrying capacity of nitrided gears with an increased nitriding hardening depth of NHD ≈ 0.8 to 1.0 mm (deep nitriding heat treatment) made out of the materials 31CrMoV9 (1.8519), 30CrNiMo8 (1.6580) and 32CDV13 (alloy for aerospace applications according to AIR 9160), experimental investigations were carried out, which will be discussed in this publication. Both, the tooth root bending strength and the flank load carrying capacity were investigated.


2019 ◽  
Vol 65 (4) ◽  
pp. 3-19
Author(s):  
M. Siennicki

AbstractThe study investigates the axial load behaviour of concrete filled battened steel columns not covered by the design standards. A series of full scale tests on two I-sections connected together with intermediate batten plates and filled with concrete were carried out. The main parameters varied in the tests are length of the members and strength of the concrete filling. One bare steel member was also tested and results were compared with those filled with concrete. The tests results were illustrated by load-strain curves. The main objectives of these tests were twofold: first, to describe behaviour of new steel-concrete columns and second, to analyze the influence of slenderness on load-carrying capacity.


2015 ◽  
Vol 816 ◽  
pp. 461-468 ◽  
Author(s):  
Pavel Lekomtsev ◽  
Pavol Božek ◽  
Alexander Romanov ◽  
Andrey Abramov ◽  
Ivan Abramov ◽  
...  

Test results of axial shift of “technical ceramics - glass” parts in taper interference fit joint under axial loading are presented. The load-carrying capacity was tested under normal conditions; a servo press was used to load the test samples. The tested samples were assembled by thermal method.


2015 ◽  
Vol 744-746 ◽  
pp. 319-322
Author(s):  
Chang Chun Dong ◽  
Wei Zhao

To investigate the effect of stiffener on the stiffness and strength of T-stubs, 3 T-stub connections without stiffeners and 6 stiffened T-stub connections with varied shape and thickness of stiffeners were tested monotonically. The load carrying capacity, relative deformations of endplates and strains on the stiffeners and endplates were measured. The load-deformation curves of the connections and load-strain curves were presented. The test results showed that the commonly used stiffeners in current Chinese practice often yield or/and buckle prematurely. And the stiffener designed by the method can meet the requirement in CECS102-2002, which demands that the stiffener should be able to force the extended portion of endplates from clamped-free boundary to plates fixed on two adjacent boundaries.


2019 ◽  
Vol 25 (10) ◽  
pp. 88-107
Author(s):  
Omar Shamal Farhan

Nowadays, the use of recycled waste construction materials instead of aggregates is becoming popular in construction owing to its environmental benefits. This paper presents an experimental and analytical campaign to study the behavior of axially loaded columns constructed from recycled aggregates. The latter was used instead of natural aggregates, and they were collected from the waste of previous concrete constructions. Different concrete mixtures made from varying amounts of recycled aggregates ranged from 0 to 50% of the total coarse aggregate were conducted to achieve 28 MPa. The effect of steel fibers is another investigated variable with volumes ranged from 0 to 2% concerning concrete’s mixture. The experimental results showed that the concrete strength is dependent on the amount of recycled aggregates. When the recycled aggregates were less than 30% of the total aggregates, they had a negligible effect on concrete strength and the load carrying capacity of the column models were improved. Also, the presence of steel fibers enhanced the load carrying capacity of the columns constructed from concrete with recycled aggregates of more than 30%. Finite element analysis (using ANSYS 16.1 software program) was conducted to simulate the experimental investigations, and they achieved good agreements with the test results.


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