Fit for Purpose Connection Design for Drilling Operations in Size Constrained Tubular

2021 ◽  
Author(s):  
Guillaume Plessis ◽  
Andrei Muradov ◽  
Richard Griffin ◽  
Jeremy Dugas ◽  
Justin Orlando ◽  
...  
Keyword(s):  
Drill Pipe ◽  
Drill String ◽  
Internal Diameter ◽  
Engineering Technology ◽  
Technology Center ◽  
Drilling Operations ◽  
Fit For Purpose ◽  
The One ◽  
Connection Design ◽  
Outside Diameter

Abstract Drilling out or working within small sizes of casing and liners requires the use of a drill string with small outside diameter tool joints to fit inside the casing/liner bore and, at the same time, a large enough connection internal diameter to pump actuating balls inside the drill string when needed. These requirements significantly limit the available options that can be used. Historically, a drill pipe double shoulder connection with a 3⅛-in. outside diameter (OD) has been used for such operations, as it allows for multiple makeups and breakouts before it needs to be repaired. This is a great improvement compared to using small tubing premium connections that are somewhat limited on the number of makeups. However, the geometry constraints are such that the thin material envelope leads to torsional weakness in the connection, resulting in a higher than expected recut rate as connections can be overtorqued downhole in operation. A research and development (R&D) project was commissioned to improve the connection performance significantly to mitigate the downhole overtorque. Exploring the acceptable connection envelope limits allowed for a slightly reduced internal diameter (ID) when compared to the previously used connection. The team considered different thread designs and decided to use the one that would provide the highest torque. The design process was then followed to develop and qualify a well-balanced connection. The design validation was performed at an engineering technology center in Houston, Texas, where samples were destructively tested to compare the actual capacity of the new connection against the calculated values. It was confirmed that the torsional strength of the new design meets and exceeds the theoretical value, an improvement of at least 85% over the previously used connection, and a first string was built. It was subsequently deployed in the field and the recut rate was monitored to establish that the objective of delivering a connection capable of higher torque was indeed met to resist the downhole overtorque.

Improved Drilling Operations with Wired Drill Pipe and Along-String Measurements – Learnings and Highlights from Multiple North Sea Deployments

2021 ◽  
Author(s):  
Børge Engdal Nygård ◽  
Espen Andreassen ◽  
Jørn Andre Carlsen ◽  
Gunn Åshild Ulfsnes ◽  
Steinar Øksenvåg ◽  
...  
Keyword(s):  
Continental Shelf ◽  
Real Time ◽  
High Speed ◽  
Drill Pipe ◽  
Large Data ◽  
Drill String ◽  
Bottom Hole Assembly ◽  
Drilling Operations ◽  
Downhole Measurements ◽  
Remote Operations

Abstract Over the last few years, multiple wells have been drilled in the Norwegian Continental Shelf (NCS) and the United Kingdom Continental Shelf (UKCS) using wired drill pipe (WDP). This paper captures highlights from using real-time downhole measurements provided by WDP, for improved drilling operations. It presents learnings on how WDP measurements have been used in the operator's decision process. As part of WDP, along-string measurement subs (ASM) are equipped with temperature, annular/internal pressure, rotation and vibrations sensors. Data is transmitted to surface at high speed and is available in real-time, even when flow is off. The data provide great insight into the hole conditions along the drill string and at the bottom hole assembly (BHA). Based on this insight, drilling parameters at surface can be accurately adjusted, resulting in increased overall efficiency. Large data amounts can be communicated to and from surface with negligible time delay and independent from fluid circulation. Displaying the downhole measurements in real-time, both at the rig site and in remote operations centers has proven essential when optimising well construction activities. All parties need to access the same information in real-time. Moreover, the data need to be presented in an intuitive manner that enable improved operational decisions. To maximize WDP values, the Operator has learned that downhole data must be used to adjust drilling operations in real-time.

scholarly journals Analytical Study of Early Kick Detection and Well Control Considerations for Casing while Drilling Technology

2021 ◽  
Author(s):  
M Azab
Keyword(s):  
Drill Pipe ◽  
Drill String ◽  
Wellbore Stability ◽  
Well Control ◽  
Lost Circulation ◽  
Drilling Technique ◽  
Drilling Technology ◽  
Drilling Operations ◽  
Fracture Gradient ◽  
Conventional Drilling

Abstract Recently, casing while drilling (CwD) technology has been employed to reduce drilling time and expenses. These intelligent drilling technique improved wellbore stability, fracture gradient, and formation damage while reducing exposure time but when a well control issue arises, the differences in wellbore geometries and related volumes compared to regular conventional drilling procedures necessitate a distinct strategy. In this paper, the essential well control parameters were provided for casing while drilling operations, presents simplified method that has been developed to evaluate the maximum kick tolerance (KT) for both conventional and casing while drilling techniques using a mathematical derivation, the narrow annular clearance, in contrast to drilling with a conventional drill string would impair kick detection and handling operations. Furthermore, the large disparity in kick tolerances should be carefully evaluated in order to avoid lost circulation/kick cycles as well as examine and evaluate technical approaches to early kick detection (EKD) studying how they relate to safety, efficiency, and reliability in a variety of common casing while drilling operations. According to preliminary findings, by utilizing casing while drilling technology and compared to identical well was drilled conventionally using drill pipe, the annulus pressure loss (APL) is average 3 times of the conventional drilling technique. Furthermore, kick tolerance is reduced by 50% and maximum allowable well shut-in time reduced by 65% necessitating early kick detection.

Casing Exit in Expandable Liner Enables Operator to Avoid Redrilling 3,000-ft Hole Sections in Gulf

2021 ◽  
Author(s):  
Tom Emelander ◽  
Justin Muesel ◽  
Casey Carrington
Keyword(s):  
Internal Diameter ◽  
Thin Wall ◽  
Industry Standards ◽  
Equipment Availability ◽  
Bottom Hole Assembly ◽  
Short Lead Time ◽  
Fit For Purpose ◽  
Job Challenges ◽  
Productive Time ◽  
Outside Diameter

Abstract After a 13 3/8-in. expandable liner collapsed in a Gulf of Mexico ultradeepwater well, an operator considered a whipstock sidetrack, exiting as deep as possible to finish drilling and completion operations. Exiting the 16-in. casing, industry standards would have called for redrilling and casing an entire hole section. Exiting the expandable liner was an alternative option, but would require a unique solution to operate in the larger internal diameter (ID) and maintain the existing hole size. The service provider created a fit-for-purpose solution to install a casing window in the 13.77-in. ID expandable liner. The standard casing exit system accommodates 13 3/8-in. casing through 14-in. casing and requires minimal modifications to anchor the actual concave assembly to support a 12.25-in. pilot window. Additional mill runs would then open the 12.25-in. pilot window to a full bore 13 1/2-in. outside diameter (OD) window. Despite never having performed an installation in this size of expandable liner, the provider had a run history for exits with similar modifications and extra trips to enlarge and elongate windows. Job challenges included thin-wall, channeled cement; limited flow rates because of liner pressure limits; equipment availability; and a short lead time. The 11 1/2-in. OD assembly was quickly modified to enable the anchor engagement in the 13.77-in. ID liner. Within days the mills were dressed to the custom ODs required to enlarge the 12.25-in. pilot window to 13.50-in. On the first run, the whipstock was hydraulically set in the liner. Kickoff was achieved at 19,609-ft to cut a 27.5-ft window and ream a 45-ft rathole in 22 hours. The second bottom hole assembly (BHA) consisted of three mills with 12 1/2-in., 12 3/4-in., and 13-in. ODs. Milling and reaming took 6 hours. The third and final BHA to open the window to a 13 1/2-in. OD consisted of a 13 1/4-in. OD mill and two full-drift mills above. Milling and reaming with this BHA took 29 hours before coming back in with a motor assembly to drill ahead. This installation is the first sidetrack conducted with a whipstock in a 13 3/8-in. expandable. This paper will show that it is possible to safely and reliably install a casing exit system in difficult applications, such as deep expandable liners, that might previously have been considered unfeasible. This approach provides an opportunity for the industry to significantly reduce non-productive time in such scenarios.

Study of stick–slip suppression and robustness to parametric uncertainty in drill strings containing torsional vibration tool using sliding-mode control

2021 ◽  
pp. 146441932110452
Author(s):  
Jialin Tian ◽  
Jie Wang ◽  
Siqi Zhou ◽  
Yinglin Yang ◽  
Liming Dai
Keyword(s):  
Torsional Vibration ◽  
Complex Dynamics ◽  
Sliding Mode ◽  
Parametric Uncertainty ◽  
Drill String ◽  
Lumped Parameter Model ◽  
Drilling Process ◽  
Drill Bit ◽  
Stick Slip ◽  
Drilling Operations

Excessive stick–slip vibration of drill strings can cause inefficiency and unsafety of drilling operations. To suppress the stick–slip vibration that occurred during the downhole drilling process, a drill string torsional vibration system considering the torsional vibration tool has been proposed on the basis of the 4-degree of freedom lumped-parameter model. In the design of the model, the tool is approximated by a simple torsional pendulum that brings impact torque to the drill bit. Furthermore, two sliding mode controllers, U1 and U2, are used to suppress stick–slip vibrations while enabling the drill bit to track the desired angular velocity. Aiming at parameter uncertainty and system instability in the drilling operations, a parameter adaptation law is added to the sliding mode controller U2. Finally, the suppression effects of stick–slip and robustness of parametric uncertainty about the two proposed controllers are demonstrated and compared by simulation and field test results. This paper provides a reference for the suppression of stick–slip vibration and the further study of the complex dynamics of the drill string.

Pipe stick problems of deep well drilling

2021 ◽  
Vol 66 (05) ◽  
pp. 192-195
Author(s):  
Rövşən Azər oğlu İsmayılov ◽  
Keyword(s):  
Drilling Fluid ◽  
Drill Pipe ◽  
Drill String ◽  
Differential Pressure ◽  
Drilling Mud ◽  
Fluid Circulation ◽  
Well Drilling ◽  
Deep Well ◽  
Pressure Pipe ◽  
Bottomhole Pressure

The aricle is about the pipe stick problems of deep well drilling. Pipe stick problem is one of the drilling problems. There are two types of pipe stick problems exist. One of them is differential pressure pipe sticking. Another one of them is mechanical pipe sticking. There are a lot of reasons for pipe stick problems. Indigators of differential pressure sticking are increase in torque and drug forces, inability to reciprocate drill string and uninterrupted drilling fluid circulation. Key words: pipe stick, mecanical pipe stick,difference of pressure, drill pipe, drilling mud, bottomhole pressure, formation pressure

The Development of the Traction Drive Mechanism Made of the Plastic Magnet

2003 ◽  
Author(s):  
Akira Shoji ◽  
Giichi Kawashima
Keyword(s):  
Magnetic Induction ◽  
Ferrite Powder ◽  
Traction Drive ◽  
Drive Mechanism ◽  
Hard Magnet ◽  
The One ◽  
The Cost ◽  
Outside Diameter ◽  
As If

This paper is the one that it was described to have developed the traction drive by using the plastic hard magnet. The plastics material was used to research by the following reasons. The plastics material can mold it. As a result, it processes complex and it is possible to make it to the magnet. In addition, it is possible to mass-produce, it is light, and it is also possible that the miniaturization reduces possible and the cost. Next, the mechanism of the traction drive is described. It rotates by being circumscribed by non-contact, and inscribing two plastic hard rings as if the gear. N pole and S pole are divided equally in the direction of the circumference of the ring. It becomes by these as if the match of the god with teeth and teeth. These devices are commonly called “Gear without teeth”. Some doughnut disks with a different outside diameter were produced. Each disk is made magnetism. Each disk was set, and assembled to one disk. The disk is molded with the plastic hard. The plastics material used the one that the ferrite powder was mixed with the polyacetal resin. Making to magnetism is possible by the magnetization technology. The mechanism, molding, making to magnetism, and the magnetic induction, etc. were examined in the experiment. The development of non-contact made of plastic hard traction drive device was proven to be possible by this research.

scholarly journals Study on mechanical properties of titanium alloy drill pipe and application technology

2021 ◽  
Vol 261 ◽  
pp. 02021
Author(s):  
Xiaoyong Yang ◽  
Shichun Chen ◽  
Qiang Feng ◽  
Wenhua Zhang ◽  
Yue Wang
Keyword(s):  
Titanium Alloy ◽  
Oil And Gas ◽  
Drill Pipe ◽  
Petroleum Industry ◽  
Drill String ◽  
Curvature Radius ◽  
Outer Diameter ◽  
Gas Field ◽  
Steel Drill ◽  
Buildup Rate

With the increasing intensity of oil and gas field exploration and development, oil and gas wells are also drilling into deeper and more complex formations. Conventional steel drilling tools can no longer meet the requirements of ultra-deep, high-temperature and high-pressure wells. The paper first analyzes the advantages of titanium alloy drill pipe based on basic performance of titanium alloy drill pipe. The experimental results show that the basic properties of titanium alloy drill pipes meet the operating standards of the petroleum industry. Then the buckling performance of titanium alloy drill pipe and steel drill pipe is compared, the calculation results show that the buckling performance of titanium alloy drill tools is slightly lower than that of steel drill tools. Secondly, the maximum allowable buildup rate of titanium alloy drill pipe and steel drill tool is studied. The research shows that under the same condition of the drill pipe outer diameter, titanium alloy drill pipe can be used for a smaller curvature radius and greater buildup rate. This advantage of titanium alloy drill pipe makes it more suitable for short radius and ultra-short radius wells. Finally, taking a shale gas horizontal well as an example, with the goal of reducing drill string friction and ensuring drill string stability, a comparative study on the application of titanium alloy drill pipe and steel drill pipe is carried out. The results show that titanium alloy drill pipe has a wider application in the field, and is suitable for operations under various complex working conditions.

Fatigue Life Prediction of Buckling String with Cracks in Horizontal Wells of Mining Engineering

2012 ◽  
Vol 577 ◽  
pp. 127-131 ◽  
Author(s):  
Peng Wang ◽  
Tie Yan ◽  
Xue Liang Bi ◽  
Shi Hui Sun
Keyword(s):  
Fatigue Life ◽  
Prediction Model ◽  
Life Prediction ◽  
Horizontal Well ◽  
Drill Pipe ◽  
Prediction Method ◽  
Drill String ◽  
Fatigue Life Prediction ◽  
Mining Engineering ◽  
Life Prediction Model

Fatigue damage in the rotating drill pipe in the horizontal well of mining engineering is usually resulted from cyclic bending stresses caused by the rotation of the pipe especially when it is passing through curved sections or horizontal sections. This paper studies fatigue life prediction method of rotating drill pipe which is considering initial crack in horizontal well of mining engineering. Forman fatigue life prediction model which considering stress ratio is used to predict drill string fatigue life and the corresponding software has been written. The program can be used to calculate the stress of down hole assembly, can predict stress and alternating load in the process of rotating-on bottom. Therefore, establishing buckling string fatigue life prediction model with cracks can be a good reference to both operation and monitor of the drill pipe for mining engineering.

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