scholarly journals Control of the size and compositional distributions in a milling process by using a reverse breakage matrix approach

2021 ◽  
pp. 4-4
Author(s):  
Nemanja Bojanic ◽  
Aleksandar Fistes ◽  
Tatjana Dosenovic ◽  
Aleksandar Takaci ◽  
Mirjana Brdar ◽  
...  

A method based on the reverse breakage matrix approach is proposed for controlling the effects that milling has on the particle size distribution and composition of the comminuted material. Applicability, possibilities, and limitations of the proposed method are tested on examples related to the process of wheat flour milling. It has been shown that the reverse matrix approach can be successfully used for defining the particle size distribution of the input material leading to the desired, predetermined particle size and compositional distribution in the output material. Moreover, we have illustrated that it is possible to simultaneously control both, input and output particle size distribution, together with the composition of the output material.

2016 ◽  
Vol 97 (7) ◽  
pp. 2205-2214
Author(s):  
Nemanja Bojanić ◽  
Aleksandar Fišteš ◽  
Dušan Rakić ◽  
Aleksandar Takači ◽  
Tatjana Došenović

Minerals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 862
Author(s):  
José Delgado ◽  
Freddy A. Lucay ◽  
Felipe D. Sepúlveda

Uncertainty in industrial processes is very common, but it is particularly high in the grinding process (GP), due to the set of interacting operating/design parameters. This uncertainty can be evaluated in different ways, but, without a doubt, one of the most important parameters that characterise all GPs is the particle size distribution (PSD). However, is the PSD a good way to quantify the uncertainty in the milling process? This is the question we attempt to answer in this paper. To do so, we use 10 experimental grinding repetitions, 3 grinding times, and 14 Tyler meshes (more than 400 experimental results). The most relevant results were compared for the weight percentage for each size (WPES), cumulative weight undersize (CWU), or the use of particle size distribution models (PSDM), in terms of continuous changes in statistical parameters in WPES for different grinding times. The probability distribution was found to be changeable when reporting the results of WPES/CWU/PSDM, we detected the over-/under-estimation of uncertainty when using WPES/CWU, and variations in the relationships between sizes were observed when using WPES/CWU. Finally, our conclusion was that the way in which the data are analysed is not trivial, due to the possible deviations that may occur in the uncertainty process.


2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Byung-Wan Jo ◽  
Sumit Chakraborty ◽  
Ki Heon Kim ◽  
Yun Sung Lee

The present investigation is dealing with the communition of the cement particle to the ultrafine level (~220 nm) utilizing the bead milling process, which is considered as a top-down nanotechnology. During the grinding of the cement particle, the effect of various parameters such as grinding time (1–6 h) and grinding agent (methanol and ethanol) on the production of the ultrafine cement has also been investigated. Performance of newly produced ultrafine cement is elucidated by the chemical composition, particle size distribution, and SEM and XRD analyses. Based on the particle size distribution of the newly produced ultrafine cement, it was assessed that the size of the cement particle decreases efficiently with increase in grinding time. Additionally, it is optimized that the bead milling process is able to produce 90% of the cement particle<350 nm and 50% of the cement particle<220 nm, respectively, after 6.3 h milling without affecting the chemical phases. Production of the ultrafine cement utilizing this method will promote the construction industries towards the development of smart and sustainable construction materials.


2019 ◽  
Vol 946 ◽  
pp. 293-297 ◽  
Author(s):  
Ivan N. Egorov ◽  
Svetlana I. Egorova ◽  
Viktor P. Kryzhanovsky

Article presents an experimental study result of milling coarse strontium hexaferrite in beater mill with formation of magneto fluidized bed and without it. Magneto fluidized bed is formed by mutually perpendicular constant and alternating gradient magnetic fields. We studied the dynamics of particle size distribution from milling time and parameters of magnetic fields. Microstructure dynamics of strontium hexaferrite powder particles milled in various regimes was studied by X-ray diffraction methods. Milling efficiency and energy efficiency of milling process were studied in conditions with and without powder fluidization by magnetic fields. Analysis of experimental data showed advantages of milling in magneto fluidized bed in increased efficiency, particle size distribution homogeneity and powder chemical activity because of lattice micro-stresses.


Author(s):  
D. Cardenas Garcia ◽  
H. Galbraith ◽  
C.J. Newbold ◽  
J.A. Rooke

Rice polishings (RP) which are produced as a by-product during the pearling of hulled rice have been successfully used as a supplementary food for ruminants. However, information on the effects of feeding RP on rumen fermentation is contradictory. Valdez et al. (1977) found RP had little effect on rumen fermentation in bulls and suggested that the stimulation in growth rate observed, with RP may be mediated by the provision of nutrients postruminally. In contrast, Cardenas et al. (1992) reported that RP stimulated volatile fatty acid concentrations and microbial numbers when added to a rumen simulating fermentor (Rusitec). One reason for these differences might be that changes in the milling process, used to produce RP, have resulted in a by-product with different physical characteristics to that used in earlier studies. The experiment described here was designed to investigate the particle size distribution in Colombian rice polishings and the effect of these fractions on the rumen fermentation in vitro.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Liang Si ◽  
Yijun Cao ◽  
Guixia Fan

The breakage and liberation of minerals are the key to fluidized mining for minerals. In the ball milling process, steel balls function as not only a grinding action implementer but also energy carrier to determine the breakage behavior of ores and the production capacity of the mill. When ground products present a much coarse or much fine particle size distribution, the separation process will suffer, resulting in inefficient recovery of useful minerals. Optimal control of the particle size distribution of the products is therefore essential, but the complexity and randomness of ball mill grinding make it difficult to determine the appropriate ball size. To solve the problem in the precise measurement of grinding ball diameters, this paper carried out magnetite grinding experiments with grinding balls of different diameters under the same grinding conditions to study the influence pattern of steel ball diameters on the particle break behavior, the particle size distribution of ground products, and the mineral liberation degree distribution. The research proposed on the matching relation between the ball size and the quality of ground products is essential for improving the ground product quality and reducing energy consumption.


2021 ◽  
pp. X
Author(s):  
Shuhua LIU ◽  
Hao WANG ◽  
Hongling WANG

We study the grinding dynamic behavior and particle size distribution (PSD) characteristics of tuff powder. With the analysis of particle size and data of activity test, the results indicate that tuff powder is easy to be ground for the coarse-grained while is difficult for the fine-grained. It is feasible to quantitatively express the milling process of tuff powder by Divas-Aliavden milling dynamic equation. The milling speed and the milling time are negatively correlated, and the grinding efficiency is minimized after 60 min. Equivalent particle size (EPS) is positively linearly correlated with the logarithm of grinding time, while specific surface area (SSA) is inversely correlated, both of them have a highly linear correlation. The PSD of tuff powder, which complies well with the Rosin-Rammler-Bennet (RRB) distribution model, has typical fractal characteristics, and its fractal dimension is also positively correlated with the milling time.


2012 ◽  
Vol 188 ◽  
pp. 382-387 ◽  
Author(s):  
Oana Gîngu ◽  
Claudiu Nicolicescu ◽  
Gabriela Sima

This research focuses on Ag-Cu powder particles processing by mechanical alloying (MA) route. The powder mixture is representative for the eutectic composition, respectively 72%wt. Ag + 28% wt. Cu. The milling process is developed in high energy ball mill Pulverisette 6, using different size for the milling balls, in wet conditions for 80 hours. One of the most important parameter studied in this research is the particle size distribution of the processed powder mixture. Thus, it changes along the milling time, from 10…75 µm at the beginning of MA process up to (60 – 80) nm at 80 h. The milling parameters will be optimized in future research depending on the particle size distribution related with thermophysical and thermodynamic properties focused on electrical and optical properties improvement.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Qing Yu ◽  
Dexin Ding ◽  
Wenguang Chen ◽  
Nan Hu ◽  
Lingling Wu ◽  
...  

The influence of microwave pretreatment on grindability of lead-zinc ore was studied through comparison analysis on the changes of particle size distribution, percentage of below 0.074 mm, energy consumption, and other indexes of grinding products before and after microwave pretreatment in the ball milling process. The results showed that the grindability of lead-zinc ore was improved obviously by microwave pretreatment. The particle size distribution curve of the grinding products was obviously higher than that of the samples without microwave irradiation. The yield of size fraction below 0.074 mm was also improved in a certain degree. Pulsed microwave irradiation was more effective than continuous microwave irradiation when other microwave parameters were consistent. The comprehensive energy consumption of lead-zinc ore pretreated by different microwave parameters was lower than that without microwave irradiation under the same grinding fineness. The total energy consumption was down by 30.1% when irradiated for 15 s at 7 kW power, and it was lower than that without microwave irradiated. The results showed that pulsed microwave pretreatment was more effective in reducing the comprehensive energy consumption of grinding process for lead-zinc ore. And water quenching after microwave irradiation can improve the grindability and reduce the energy consumption of grinding for lead-zinc ore.


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