scholarly journals Problems of Analyzing Microstructure Images in Assessing the Impact of Technological Parameters of Combined Strain Wave Hardening on the Quality of the Surface Layer

Author(s):  
Андрей Киричек ◽  
Andrey Kirichek ◽  
Дмитрий Соловьев ◽  
Dmitriy Solovyev ◽  
Александр Хандожко ◽  
...  

The problems of analyzing metallographic images and the method of their solution using modern software for the analysis of metallographic images are described. There is given an analysis of microstructure images as the main indicator of the surface layer quality by the example of studying the research results of strain wave hardening combinations and chemical-thermal treatment, in particular the influence of previous strain wave hardening and subsequent thermal and chemical- thermal treatment on the alloy steel microstructure or previous thermal and chemical- thermal treatment and subsequent strain wave hardening. On the basis of the analysis the effectiveness of strain wave hardening and chemical and thermal treatment is established.

Author(s):  
Вячеслав Безъязычный ◽  
Vyacheslav Bezyazychnyy ◽  
Максим Басков ◽  
Maksim Baskov

The impact of cutter wear-resistant coatings upon cutting process parameters and characteristics of surface layer quality in the parts worked: residual stresses, a degree and a depth of work hardening of a surface layer, surface roughness is investigated.


2021 ◽  
Vol 2021 (8) ◽  
pp. 4-13
Author(s):  
Mihail Tamarkin ◽  
Elina Tischenko ◽  
Van Nguen ◽  
Aleksey Mordovcev

In the paper there are carried out investigations on the definition of the basic technological parameters impact of centrifugal-rotary processing in abrasive environment upon formation of surface layer quality in the parts worked. There is used a finite element method of deformation modeling in granulated massive rotating under the impact of centrifugal forces with the use of the (Comsol Multiphysics) packet. On the basis of computer the high-speed shooting processing and theoretical investigations of the process dynamics there are defined distributions of pressures and granule motion speed in the working chamber. A specified model of abrasive granule encounter with the surface worked at the centrifugal rotary processing on the basis of the modern researches and analysis with the use of the Ansys software. The dependences are obtained for the definition of the maximum penetration depth of environment particles into the surface of the part worked, metal removal, surface roughness which adequacy is confirmed by the results of experimental investigations. There is developed a specified procedure for the computation of roughness height parameters of the surface worked and machining capacity. A specified procedure for the computation of metal removal from the surface worked of parts is offered. An algorithm for the optimization of an engineering process is developed. The investigation results are introduced into production.


Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1941
Author(s):  
Aurel Tulcan ◽  
Mircea Dorin Vasilescu ◽  
Liliana Tulcan

The objective of this paper is to determine how the supporting structure in the DLP 3D printing process has influences on the characteristics of the flat and cylindrical surfaces. The part is printed by using the Light Control Digital (LCD) 3D printer technology. A Coordinate Measuring Machine (CMM) with contact probes is used for measuring the physical characteristics of the printed part. Two types of experiment were chosen by the authors to be made. The first part takes into consideration the influence of the density of the generated supports, at the bottom of the printed body on the characteristics of the flat surface. In parallel, it is studying the impact of support density on the dimension and quality of the surface. In the second part of the experiment, the influence of the printed supports dimension on the flatness, straightness and roundness of the printed elements were examined. It can be observed that both the numerical and dimensional optimum zones of the support structure for a prismatic element could be determined, according to two experiments carried out and the processing of the resulting data. Based on standardized data of flatness, straightness and roundness, it is possible to put in accord the values determined by measurement within the limits of standardized values.


Materials ◽  
2020 ◽  
Vol 13 (15) ◽  
pp. 3429 ◽  
Author(s):  
Agnieszka Skoczylas ◽  
Kazimierz Zaleski

In this article, we report the results of experimental studies on the impact of ball burnishing parameters on the roughness, microstructure and microhardness of the surface layer of laser-cut C45 steel parts. We also analysed the distribution of residual stresses generated in the surface layer of these parts. Laser-cut parts often require finishing to improve the quality of their surface. The tests performed in this study were aimed at assessing whether ball burnishing could be used as a finishing operation for parts of this type. Ball burnishing tests were performed on an FV-580a vertical machining centre using a mechanically controlled burnishing tool. The following parameters were varied during the ball burnishing tests: burnishing force Fn, path interval fw and the diameter of the burnishing ball dn. Ball burnishing of laser-cut C45 steel parts reduced the surface roughness parameters Sa and Sz by up to 60% in relation to the values obtained after laser cutting. Finish machining also led to the reorganization of the geometric structure of the surface, resulting in an increase in the absolute value of skewness Ssk. This was accompanied by an increment in microhardness (maximum microhardness increment was ΔHV = 95 HV0.05, and the thickness of the hardened layer was gh = 40 µm) and formation of compressive residual stresses in the surface layer.


2013 ◽  
Vol 199 ◽  
pp. 117-122
Author(s):  
Wojciech Labuda ◽  
Adam Charchalis

The article presents the research results referring to the analysis of the influence of finish treatment ( lathing, grinding, burnishing) on the contact fatigue of steel applied to marine pump shafts. The research was performed on a roller 40 mm in diameter made of 304L stainless steel. Within the research, the optimalization of burnishing technological parameters was conducted on account of the minimalization of Ra surface roughness coefficient as well as the maximalization of SU degree of surface layer relative hardness [. The multi criteria optimalization conducted by min-max method [ with regard to minimum surface roughness as well as maximum degree of surface layer hardness demonstrated that burnishing process should be carried out at the following technological parameters: burnishing force 1.1 kN, burnishing speed 35 m/min, feed 0.13 mm/rev. In addition, the influence of the burnisher passes number on the surface layer quality was determined [.The paper will present the research results of contact fatigue examination of samples after finish machining.


2017 ◽  
Vol 891 ◽  
pp. 274-277
Author(s):  
Pavel Gejdoš ◽  
Lenka Klakurková ◽  
Martin Juliš ◽  
Miroslava Horynová ◽  
Michaela Remešová ◽  
...  

Alkaline blackening is one of the most popular surface treatment technology of components with the requirement for higher surface corrosion resistance, increased hardness, and the decorative appearance.This contribution deals with the appearance of surface defects on carburized steel components after the process of alkaline blackening, which appeared to be red shiny stains on an otherwise black matte surface of the component. The occurrence of defects on surface was observed several days after the alkaline blackening process. By means of metallographic methods, direct connection between surface defects and the microstructure of the material was found.Contribution further deals with the influence of microstructure and technological parameters on the quality of the final surface layer of the components.


1981 ◽  
Vol 17 (1) ◽  
pp. 91-93
Author(s):  
P. A. Rutman ◽  
N. V. Pertsov ◽  
V. S. Lobantsova

Author(s):  
В. Полетаев ◽  
V. Poletaev ◽  
Е. Цветков ◽  
E. Tsvetko

The investigation results of technological conditions impact at multiaxes deep grinding upon quality of titanium alloy blade surface layer in the compressors of gas turbine engines (GTE) are presented. The grinding mode impact upon a surface and a value of residual stresses in a surface layer of blades is defined and also conditions for defect occurrence as burns on blade surfaces under machining are detected.


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