scholarly journals An Investigation of the Influence of Gas Injection Rate Shape on High-Pressure Direct-Injection Natural Gas Marine Engines

Energies ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2571 ◽  
Author(s):  
Jingrui Li ◽  
Jietuo Wang ◽  
Teng Liu ◽  
Jingjin Dong ◽  
Bo Liu ◽  
...  

High-pressure direct-injection (HPDI) natural gas marine engines are widely used because of their higher thermal efficiency and lower emissions. The effects of different injection rate shapes on the combustion and emission characteristics were studied to explore the appropriate gas injection rate shapes for a low-speed HPDI natural gas marine engine. A single-cylinder model was established and the CFD model was validated against experimental data from the literature; then, the combustion and emission characteristics of five different injection rate shapes were analyzed. The results showed that the peak values of in-cylinder pressure and heat release rate profiles of the triangle shape were highest due to the highest maximum injection rate, which occurred in a phase close to the top dead center. The shorter combustion duration of the triangle shape led to higher indicated mean effective pressure (IMEP) and NOx emissions compared with other shapes. The higher initial injection rates of the rectangle and slope shapes had a negative effect on the ignition delay periods of pilot fuel, which resulted in lower in-cylinder temperature and NOx emissions. However, due to the lower in-cylinder temperature, the engine power output was also lower. Otherwise, soot, unburned hydrocarbon (UHC), and CO emissions and indicated specific fuel consumption (ISFC) increased for both rectangle and slope shapes. The trapezoid and wedge shapes achieved a good balance between fuel consumption and emissions.

Author(s):  
Jingrui Li ◽  
Haifeng Liu ◽  
Xinlei Liu ◽  
Ying Ye ◽  
Hu Wang ◽  
...  

Author(s):  
Won Geun Lee ◽  
David Montgomery

High Pressure Direct-Injection (HPDI) is a technology option for engines used in mobile equipment applications where use of LNG as a fuel is desired. Using the combination of a diesel pilot injection and direct gas injection, HPDI has the potential to deliver low emissions, excellent transient performance, high efficiency, and high gas substitution. When the HPDI program was initially undertaken, in order to aid in initial hardware design, 3-dimensional computational fluid dynamic modeling was conducted to understand the mixing and reaction processes in the combustion chamber of an HPDI engine. Gaining insight into qualitative trends of operation parameters and hardware configurations was a first critical step toward delivering a hardware set to demonstrate HPDI natural gas combustion system capabilities. To model the combustion of multi-component fuel at arbitrary constituent ratios, a combustion model based on a detailed chemical kinetics approach was employed. Several published mechanisms and combinations of established mechanisms were tested by comparing results with existing fumigated dual fuel engine results. The result shows that some of combined mechanisms for n-heptane combustion and methane combustion are capable of adequately predicting combustion behavior in diesel-natural gas dual fuel combustion systems. One of the reduced n-heptane mechanisms (by Patel et al.) also matched dual fuel combustion results reasonably well. This preliminary simulation study was conducted with typical trapped air conditions and fuel quantities matching the energy delivery for a 100 % load condition in existing DI diesel engines. A full 360-degree mesh at intake valve closing was constructed and a detailed geometry of the gas injector nozzle and sac area was modeled in locally refined grids using a Caterpillar proprietary CFD code that accepts industry standard mechanisms. The diesel pilot injection followed by gas injection and resulting combustion inside an HPDI engine was simulated from IVC through the compression and combustion strokes. The operating parameters — such as diesel pilot injection timing, pilot injection amount, and start of gas injection — were varied, and the effect on IMEP, NOx, CO and cylinder pressure were investigated. It was shown that the start of gas injection is the strongest parameter for control of combustion. Subsequent to the work discussed in this paper, the hardware configuration established as optimal during the modeling work was carried forward to the physical engine testing and was successful in delivering the performance and emissions goals without modification, demonstrating the accuracy and value of modern combustion modeling.


2019 ◽  
Vol 7 (5) ◽  
pp. 1994-2010 ◽  
Author(s):  
Haifeng Liu ◽  
Jingrui Li ◽  
Jietuo Wang ◽  
Chaohui Wu ◽  
Bo Liu ◽  
...  

2021 ◽  
Vol 9 (2) ◽  
pp. 123
Author(s):  
Sergejus Lebedevas ◽  
Lukas Norkevičius ◽  
Peilin Zhou

Decarbonization of ship power plants and reduction of harmful emissions has become a priority in the technological development of maritime transport, including ships operating in seaports. Engines fueled by diesel without using secondary emission reduction technologies cannot meet MARPOL 73/78 Tier III regulations. The MEPC.203 (62) EEDI directive of the IMO also stipulates a standard for CO2 emissions. This study presents the results of research on ecological parameters when a CAT 3516C diesel engine is replaced by a dual-fuel (diesel-liquefied natural gas) powered Wartsila 9L20DF engine on an existing seaport tugboat. CO2, SO2 and NOx emission reductions were estimated using data from the actual engine load cycle, the fuel consumption of the KLASCO-3 tugboat, and engine-prototype experimental data. Emission analysis was performed to verify the efficiency of the dual-fuel engine in reducing CO2, SO2 and NOx emissions of seaport tugboats. The study found that replacing a diesel engine with a dual-fuel-powered engine led to a reduction in annual emissions of 10% for CO2, 91% for SO2, and 65% for NOx. Based on today’s fuel price market data an economic impact assessment was conducted based on the estimated annual fuel consumption of the existing KLASCO-3 seaport tugboat when a diesel-powered engine is replaced by a dual-fuel (diesel-natural gas)-powered engine. The study showed that a 33% fuel costs savings can be achieved each year. Based on the approved methodology, an ecological impact assessment was conducted for the entire fleet of tugboats operating in the Baltic Sea ports if the fuel type was changed from diesel to natural gas. The results of the assessment showed that replacing diesel fuel with natural gas achieved 78% environmental impact in terms of NOx emissions according to MARPOL 73/78 Tier III regulations. The research concludes that new-generation engines on the market powered by environmentally friendly fuels such as LNG can modernise a large number of existing seaport tugboats, significantly reducing their emissions in ECA regions such as the Baltic Sea.


2020 ◽  
Vol 34 (11) ◽  
pp. 14796-14813
Author(s):  
Jingrui Li ◽  
Xinlei Liu ◽  
Haifeng Liu ◽  
Ying Ye ◽  
Hu Wang ◽  
...  

Author(s):  
C. D. (Charlton) Breon ◽  
D. R. (Daniel) Veth

A turbine-compressor train consisting of a General Electric MS5001 Model R single-shaft gas turbine, a Philadelphia Gear speed-increasing gearbox, and a Dresser-Clark centrifugal compressor was uprated for 30% increased gas throughput. This train is one of thirteen units operated by ARCO Alaska, Inc. for high pressure natural gas injection service in Alaska’s Prudhoe Bay Oil Field. The uprate included an in-place conversion of the gas turbine from a Model R to a Model P configuration. This paper describes the engineering, planning, and implementation activities that led up to the successful uprate of this train with only a 24 day equipment outage.


Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1845 ◽  
Author(s):  
Haifeng Liu ◽  
Xichang Wang ◽  
Diping Zhang ◽  
Fang Dong ◽  
Xinlu Liu ◽  
...  

The effects of three kinds of oxygenated fuel blends—i.e., ethanol-gasoline, n-butanol-gasoline, and 2,5-dimethylfuran (DMF)-gasoline-on fuel consumption, emissions, and acceleration performance were investigated in a passenger car with a chassis dynamometer. The engine mounted in the vehicle was a four-cylinder, four-stroke, turbocharging gasoline direct injection (GDI) engine with a displacement of 1.395 L. The test fuels include ethanol-gasoline, n-butanol-gasoline, and DMF-gasoline with four blending ratios of 20%, 50%, 75%, and 100%, and pure gasoline was also tested for comparison. The original contribution of this article is to systemically study the steady-state, transient-state, cold-start, and acceleration performance of the tested fuels under a wide range of blending ratios, especially at high blending ratios. It provides new insight and knowledge of the emission alleviation technique in terms of tailoring the biofuels in GDI turbocharged engines. The results of our works showed that operation with ethanol–gasoline, n-butanol–gasoline, and DMF–gasoline at high blending ratios could be realized in the GDI vehicle without any modification to its engine and the control system at the steady state. At steady-state operation, as compared with pure gasoline, the results indicated that blending n-butanol could reduce CO2, CO, total hydrocarbon (THC), and NOX emissions, which were also decreased by employing a higher blending ratio of n-butanol. However, a high fraction of n-butanol increased the volumetric fuel consumption, and so did the DMF–gasoline and ethanol–gasoline blends. A large fraction of DMF reduced THC emissions, but increased CO2 and NOX emissions. Blending n-butanol can improve the equivalent fuel consumption. Moreover, the particle number (PN) emissions were significantly decreased when using the high blending ratios of the three kinds of oxygenated fuels. According to the results of the New European Drive Cycle (NEDC) cycle, blending 20% of n-butanol with gasoline decreased CO2 emissions by 5.7% compared with pure gasoline and simultaneously reduced CO, THC, NOX emissions, while blending ethanol only reduced NOX emissions. PN and particulate matter (PM) emissions decreased significantly in all stages of the NEDC cycle with the oxygenated fuel blends; the highest reduction ratio in PN was 72.87% upon blending 20% ethanol at the NEDC cycle. The high proportion of n-butanol and DMF improved the acceleration performance of the vehicle.


Author(s):  
James Sevik ◽  
Michael Pamminger ◽  
Thomas Wallner ◽  
Riccardo Scarcelli ◽  
Steven Wooldridge ◽  
...  

The present paper represents a small piece of an extensive experimental effort investigating the dual-fuel operation of a light-duty spark ignited engine. Natural gas (NG) was directly injected into the cylinder and gasoline was injected into the intake-port. Direct injection of NG was used in order to overcome the power density loss usually experienced with NG port-fuel injection as it allows an injection after intake valve closing. Having two separate fuel systems allows for a continuum of in-cylinder blend levels from pure gasoline to pure NG operation. The huge benefit of gasoline is its availability and energy density, whereas NG allows efficient operation at high load due to improved combustion phasing enabled by its higher knock resistance. Furthermore, using NG allowed a reduction of carbon dioxide emissions across the entire engine map due to the higher hydrogen-to-carbon ratio. Exhaust gas recirculation (EGR) was used to (a) increase efficiency at low and part-load operation and (b) reduce the propensity of knock at higher compression ratios (CR) thereby enabling blend levels with greater amount of gasoline across a wider operating range. Two integral engine parameters, CR and in-cylinder turbulence levels, were varied in order to study their influence on efficiency, emissions and performance over a specific speed and load range. Increasing the CR from 10.5 to 14.5 allowed an absolute increase in indicated thermal efficiency of more than 3% for 75% NG (25% gasoline) operation at 8 bar net indicated mean effective pressure and 2500 RPM. However, as anticipated, the achievable peak load at CR 14.5 with 100% gasoline was greatly reduced due to its lower knock resistance. The in-cylinder turbulence level was varied by means of tumble plates as well as an insert for the NG injector that guides the injection “spray” to augment the tumble motion. The usage of tumble plates showed a significant increase in EGR dilution tolerance for pure gasoline operation, however, no such impact was found for blended operation of gasoline and NG.


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