scholarly journals Compressive Properties of Functionally Graded Bionic Bamboo Lattice Structures Fabricated by FDM

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4410
Author(s):  
Zhou Wen ◽  
Ming Li
Keyword(s):  
Mechanical Properties ◽  
Energy Absorption ◽  
Honeycomb Structure ◽  
Absorption Capacity ◽  
Functionally Graded ◽  
Honeycomb Lattice ◽  
Lattice Structures ◽  
Compression Tests ◽  
Uniform Lattice ◽  
Static Compression

Bionic design is considered a promising approach to improve the performance of lattice structures. In this work, bamboo-inspired cubic and honeycomb lattice structures with graded strut diameters were designed and manufactured by 3D printing. Uniform lattice structures were also designed and fabricated for comparison. Quasi-static compression tests were conducted on lattice structures, and the effects of the unit cell and structure on the mechanical properties, energy absorption and deformation mode were investigated. Results indicated that the new bionic bamboo structure showed similar mechanical properties and energy absorption capacity to the honeycomb structure but performed better than the cubic structure. Compared with the uniform lattice structures, the functionally graded lattice structures showed better performance in terms of initial peak strength, compressive modulus and energy absorption.

Architected functionally graded porous lattice structures for optimized elastic-plastic behavior

2020 ◽  
Vol 234 (8) ◽  
pp. 1099-1116 ◽  
Author(s):  
Mahshid Mahbod ◽  
Masoud Asgari ◽  
Christian Mittelstedt
Keyword(s):  
Mechanical Properties ◽  
Energy Absorption ◽  
Specific Energy ◽  
Elastic Moduli ◽  
Maximum Stress ◽  
Functionally Graded ◽  
Plastic Behavior ◽  
Lattice Structures ◽  
Porous Structures ◽  
Specific Energy Absorption

In this paper, the elastic–plastic mechanical properties of regular and functionally graded additively manufactured porous structures made by a double pyramid dodecahedron unit cell are investigated. The elastic moduli and also energy absorption are evaluated via finite element analysis. Experimental compression tests are performed which demonstrated the accuracy of numerical simulations. Next, single and multi-objective optimizations are performed in order to propose optimized structural designs. Surrogated models are developed for both elastic and plastic mechanical properties. The results show that elastic moduli and the plastic behavior of the lattice structures are considerably affected by the cell geometry and relative density of layers. Consequently, the optimization leads to a significantly better performance of both regular and functionally graded porous structures. The optimization of regular lattice structures leads to great improvement in both elastic and plastic properties. Specific energy absorption, maximum stress, and the elastic moduli in x- and y-directions are improved by 24%, 79%, 56%, and 9%, respectively, compared to the base model. In addition, in the functionally graded optimized models, specific energy absorption and normalized maximum stress are improved by 64% and 56%, respectively, in comparison with the base models.

Controlling of Distribution of Mechanical Properties in Functionally-Graded Syntactic Foams for Impact Energy Absorption

2012 ◽  
Vol 706-709 ◽  
pp. 729-734 ◽  
Author(s):  
Masahiro Higuchi ◽  
Tadaharu Adachi ◽  
Yuto Yokochi ◽  
Kenta Fujimoto
Keyword(s):  
Mechanical Properties ◽  
Density Distribution ◽  
Energy Absorption ◽  
Impact Energy ◽  
Volume Fraction ◽  
Functionally Graded ◽  
Syntactic Foams ◽  
Compression Tests ◽  
Density Distributions ◽  
Control Distribution

In the study, novel fabrication processes of functionally-graded (FG) syntactic foams were developed to control distribution of the mechanical properties in the FG foams for highly impact energy absorption. In order to control mechanical properties, the density distributions in FG foams were graded by floating phenomenon of the light-weight micro-balloons in matrix resin during curing process. The density distribution in the foam could be controlled by adjusting the average volume fraction and the turning procedure of the mold before grading the micro-balloons in the foam. The compression tests of the fabricated FG foams suggested that the foams had high absorption of impact energy since the foams collapsed progressively due to the grading of the density distribution.

Study of Impact Properties of a Fluid-Filled Honeycomb Structure

2013 ◽  
Author(s):  
J. Clark ◽  
S. Jenson ◽  
J. Schultz ◽  
J. Hoffman ◽  
S. Takak ◽  
...  
Keyword(s):  
Energy Absorption ◽  
Newtonian Fluid ◽  
Cellular Structure ◽  
Critical Role ◽  
Honeycomb Structure ◽  
Absorption Capacity ◽  
Functionally Graded ◽  
Banana Peel ◽  
Energy Absorption Capacity ◽  
Impact Properties

The work presented in this paper is a continuation of the study conducted on exploring impact properties of a functionally graded bio cellular structure found in a banana peel. The graded cellular structure with unfilled cells reacts intelligently to impact loading and crushes in a manner that results in a higher amount of energy absorption as compared to an equivalent regular honeycomb structure. In this paper, a non-Newtonian fluid is introduced into the cells of a regular honeycomb structure, and its effect on energy absorption properties are studied using an experimental approach. The results are compared with impact mitigation properties of an unfilled regular honeycomb structure. The introduction of non-Newtonian fluid significantly enhances the energy absorption capacity of regular honeycomb structure, and therefore, suggests that fluid inside a banana peel structure is playing a critical role in energy and impact absorption. A rudimentary relationship between the numbers of fluid filled layers and total energy absorption capacity of the structure is presented through a regression analysis.

scholarly journals Investigation and Statistical Modeling of the Mechanical Properties of Additively Manufactured Lattices

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3962
Author(s):  
Derek G. Spear ◽  
Anthony N. Palazotto
Keyword(s):  
Mechanical Properties ◽  
Mechanical Performance ◽  
Design Parameters ◽  
Statistical Experimental Design ◽  
Lattice Structures ◽  
Compression Tests ◽  
Static Compression ◽  
Interaction Terms ◽  
Cell Densities ◽  
The Impact

This paper describes the background, test methodology, and experimental results associated with the testing and analysis of quasi-static compression testing of additively manufactured open-cell lattice structures. The study aims to examine the effect of lattice topology, cell size, cell density, and surface thickness on the mechanical properties of lattice structures. Three lattice designs were chosen, the Diamond, I-WP, and Primitive Triply Periodic Minimal Surfaces (TPMSs). Uniaxial compression tests were conducted for every combination of the three lattice designs, three cell sizes, three cell densities, and three surface thicknesses. In order to perform an efficient experiment and gain the most information possible, a four-factor statistical experimental design was planned and followed throughout testing. A full four-factor statistical model was produced, along with a reduced interactions model, separating the model by the significance of each factor and interaction terms. The impact of each factor was analyzed and interpreted from the resulting data, and then conclusions were made about the effects of the design parameters on the resultant mechanical performance.

Mechanical performance of additively manufactured uniform and graded porous structures based on topology-optimized unit cells

2020 ◽  
pp. 095440622094711
Author(s):  
Mohsen Teimouri ◽  
Masoud Asgari
Keyword(s):  
Mechanical Properties ◽  
Energy Absorption ◽  
Mechanical Performance ◽  
Functionally Graded ◽  
Geometrical Parameters ◽  
Lattice Structures ◽  
Shell Type ◽  
Two Samples ◽  
Unit Cells ◽  
Thin Walled

A topology optimization (TO) method is used to develop new and efficient unit cells to be used in additively manufactured porous lattice structures. Two types of unit cells including solid and thin-walled shell-type ones are introduced for generating the desired regular and functionally graded (FG) lattice structures. To evaluate structural stiffness and crushing behavior of the proposed lattice structures, their mechanical properties, and energy absorption parameters have been calculated through implementing finite element (FE) simulations on them. To validate the simulations, two samples were fabricated by a stereolithography (SLA) machine. Besides, the effects of geometrical parameters and optimizing scheme of the unit cells on the mechanical properties of the proposed structures are studied. Consequently, energy absorption parameters have been calculated and compared for both the solid and thin-walled lattice structures to evaluate their ability in energy absorption. It was found in general that for the solid lattice structures, the mechanical properties, and the crushing parameters are directly affected by porosity though in shell-type ones superior mechanical properties could be achieved even for a smaller proportion of material usage.

scholarly journals Crashworthiness Design and Multiobjective Optimization for Hexagon Honeycomb Structure with Functionally Graded Thickness

2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Ruixian Qin ◽  
Junxian Zhou ◽  
Bingzhi Chen
Keyword(s):  
Energy Absorption ◽  
Optimization Design ◽  
Surrogate Models ◽  
Honeycomb Structure ◽  
Functionally Graded ◽  
Thickness Variation ◽  
Static Compression ◽  
Crashworthiness Optimization ◽  
Energy Absorbing ◽  
Graded Thickness

Higher energy absorption efficiency and better crashworthiness performance are always the key objectives for different energy absorbing structures applied in numerous industries including aerospace, rail equipment transportation, and automotive. In this study, a functionally graded thickness (FGT) design method is introduced in the design of a hexagon honeycomb structure to improve energy absorbing efficiency on the basis of a traditional honeycomb with uniform thickness (UT). The validation of a numerical analysis model for a UT honeycomb under axial loading is implemented by a nonlinear finite element code LS-DYNA (V971). Furthermore, the multiobjective crashworthiness optimization of an FGT honeycomb subjected to axial quasi-static compression is conducted to maximize specific energy absorption (SEA) and minimize peak crashing force (PCF). In addition, three surrogate models, including radial basis function (RBF), response surface method (RSM), and kriging (KRG), are compared in the accuracy of predicting SEA and PCF and capacity for optimization design of FGT honeycomb structure; the Nondominated Sorting Genetic Algorithm (NSGA-II) is applied to obtain the Pareto optimal solutions for the maximum thickness, minimum thickness, and thickness variation gradient exponent of a honeycomb wall. The optimal points obtained by different surrogate models subjected to an SEA value of 18.5 kJ/kg, 20 kJ/kg, 22 kJ/kg, and 24 kJ/kg are validated, and corresponding optimal parameters are compared; RBF and RSM are more suitable in crashworthiness optimization design of the FGT honeycomb structure. It is indicated that the FGT honeycomb with optimal geometrical parameters presents remarkable enhancement and energy absorbing potential compared to the traditional honeycomb structure.

scholarly journals Investigations on the Mechanical Response of Gradient Lattice Structures Manufactured via SLM

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 213 ◽  
Author(s):  
Judyta Sienkiewicz ◽  
Paweł Płatek ◽  
Fengchun Jiang ◽  
Xiaojing Sun ◽  
Alexis Rusinek
Keyword(s):  
Relative Density ◽  
Energy Absorption ◽  
Dynamic Loading ◽  
Mechanical Response ◽  
Lattice Structure ◽  
Dynamic Compression ◽  
Absorption Capacity ◽  
Lattice Structures ◽  
Compression Tests ◽  
Static And Dynamic Loading

The main aim of the paper is to evaluate the mechanical behavior or lattice specimens subjected to quasi-static and dynamic compression tests. Both regular and three different variants of SS 316L lattice structures with gradually changed topologies (discrete, increase and decrease) have been successfully designed and additively manufactured with the use of the selective laser melting technique. The fabricated structures were subjected to geometrical quality control, microstructure analysis, phase characterization and compression tests under quasi-static and dynamic loading conditions. The mismatch between dimensions in the designed and produced lattices was noticed. It generally results from the adopted technique of the manufacturing process. The microstructure and phase composition were in good agreement with typical ones after the additive manufacturing of stainless steel. Moreover, the relationship between the structure relative density and its energy absorption capacity has been defined. The value of the maximum deformation energy depends on the adopted gradient topology and reaches the highest value for a gradually decreased topology, which also indicates the highest relative density. However, the highest rate of densification was observed for a gradually increasing topology. In addition, the results show that the gradient topology of the lattice structure affects the global deformation under the loading. Both, static and dynamic loading resulted in both barrel- and waisted-shaped deformation for lattices with an increasing and a decreasing gradient, respectively. Lattice specimens with a gradually changed topology indicate specific mechanical properties, which make them attractive in terms of energy absorption applications.

scholarly journals Compressive Behavior of Aluminum Microfibers Reinforced Semi-Rigid Polyurethane Foams

Polymers ◽  
2018 ◽  
Vol 10 (12) ◽  
pp. 1298 ◽  
Author(s):  
Emanoil Linul ◽  
Cristina Vălean ◽  
Petrică-Andrei Linul
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Energy Absorption ◽  
Physical And Mechanical Properties ◽  
Strength Properties ◽  
Polyurethane Foams ◽  
Compression Tests ◽  
Compressive Behavior ◽  
Static Compression ◽  
Pu Foams

Unreinforced and reinforced semi-rigid polyurethane (PU) foams were prepared and their compressive behavior was investigated. Aluminum microfibers (AMs) were added to the formulations to investigate their effect on mechanical properties and crush performances of closed-cell semi-rigid PU foams. Physical and mechanical properties of foams, including foam density, quasi-elastic gradient, compressive strength, densification strain, and energy absorption capability, were determined. The quasi-static compression tests were carried out at room temperature on cubic samples with a loading speed of 10 mm/min. Experimental results showed that the elastic properties and compressive strengths of reinforced semi-rigid PU foams were increased by addition of AMs into the foams. This increase in properties (61.81%-compressive strength and 71.29%-energy absorption) was obtained by adding up to 1.5% (of the foam liquid mass) aluminum microfibers. Above this upper limit of 1.5% AMs (e.g., 2% AMs), the compressive behavior changes and the energy absorption increases only by 12.68%; while the strength properties decreases by about 14.58% compared to unreinforced semi-rigid PU foam. The energy absorption performances of AMs reinforced semi-rigid PU foams were also found to be dependent on the percentage of microfiber in the same manner as the elastic and strength properties.

scholarly journals FEA and Quasi-static Test on Energy Absorption Characteristic of Space Orthogonal Concave Honeycomb Structure with Negative Poisson’s Ratio

2022 ◽  
Vol 2160 (1) ◽  
pp. 012064
Author(s):  
Nan Sun ◽  
Shuai Wang ◽  
Kaifa Zhou ◽  
Wenyi Ma ◽  
Bohao Xu
Keyword(s):  
Energy Absorption ◽  
Poisson’S Ratio ◽  
Honeycomb Structure ◽  
Absorption Capacity ◽  
Poisson's Ratio ◽  
Absorption Characteristic ◽  
Negative Poisson’S Ratio ◽  
Energy Absorption Capacity ◽  
Static Compression ◽  
Negative Poisson's Ratio

Abstract As a representative of metamaterials, negative Poisson’s ratio (NPR) material possesses special mechanical properties such as expansion, negative compression ratio and so forth. As a result, it is widely used in the fields of vehicles, aerospace, et al. In this paper, a novel space orthogonal concave honeycomb structure (OC) is designed based on traditional concave honeycomb structure (CHS). In order to explore the influence rule of OC structure on the deformation and energy absorption capacity of crash box under low-speed collision, mechanical analysis and parameter research on OC structure are conducted through quasi-static compression test and numerical simulation. The results suggest that the finite element results of OC structure fit well with the experimental results, and the FEM is highly credible. In addition, the novel OC sandwich structure can effectively enhance the deformation capacity and improve the energy absorption performance of the crash box. When the wall thickness ? of OC structure is 1mm and angle ? is 50°, the deformation and energy absorption capacity of the crash box increased by 25.6% and 19.3% respectively.

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