scholarly journals External Wetting Efficiency in a Three-Phase Fixed Bed Loaded with Porous and Non-Porous Packings

Processes ◽  
2022 ◽  
Vol 10 (1) ◽  
pp. 135
Author(s):  
Zhenmin Cheng ◽  
Gang Luo ◽  
Yanling Tang ◽  
Dan Ling ◽  
Zhaoxuan Chen ◽  
...  

Films and rivulets are the two basic forms of dynamic liquid in a three-phase fixed bed (trickle bed), which determines the wetting efficiency of the catalyst. This paper is devoted to the conflicting wetting performance observed between non-porous glass beads and porous alumina pellets, and a parallel zone model is applied to resolve the complex liquid flow texture. This shows that in the case of glass beads, the wetting efficiencies of the catalyst along with the liquid flow rate in increasing and decreasing branches are different, especially when the gas flow rate is low. In comparison, there is almost no wetting difference for the alumina pellets with respect to liquid flow rate increasing or decreasing. The dynamic liquid is significantly more uniformly distributed over the cross-section in the Al2O3 bed than in the glass one.

2021 ◽  
pp. 1-14
Author(s):  
T. G. Ahmed ◽  
P. A. Russell ◽  
N. Makwashi ◽  
F. Hamad ◽  
S. Gooneratne

Summary In the first part of this work, the development of a capital cost optimization model for sizing three-phase separators was described. The developed model uses generalized reduced gradient nonlinear algorithms to determine the minimum cost associated with the construction of horizontal separators subject to four sets of constraints. In the second part, an experimental test rig was designed and used to investigate the effect of gas flow rate, liquid flow rate, and slenderness ratio (L/D) on the separation performance of horizontal three-phase separators. The results indicated an inverse relationship between an increase in gas and liquid flow rate and the separator outlet quality. It also indicated a direct relationship between an increase in slenderness ratio and separator outlet quality. The results also showed that the gradient change of the percentage of water in the oil outlet with respect to slenderness ratio decreased to ratios of 6:1. Hence, the separation rate increased. At ratios greater than 6:1, the separation still increases, but the gradient change in separation drops off, implying that the benefit in terms of separation is diminishing beyond this point. Therefore, the optimal slenderness ratio for technical reasons is 6:1.


1994 ◽  
Vol 29 (10-11) ◽  
pp. 231-241 ◽  
Author(s):  
H. T. Chang ◽  
B. E. Rittmann

This paper presents a unified model that inter-relates gas flow rate, liquid flow rate, and hold-ups of each of the liquid, gas, and solid phases in three-phase, fluidized-bed biofilm (TPFBB) process. It describes how carrier properties, biofilm properties, and gas and liquid flow velocities control the system dynamics, which ultimately will affect the density, thickness, and distribution of the biofilm. The paper describes the development of the mathematical model to correlate the effects of gas flow rate, liquid flow rate, solid concentration, and biofilm thickness and density. This knowledge is critically needed in light of the use of TPFBB processes in treating industrial wastewater, which often has high substrate concentration. For example, the proper design of the TPFBB process requires mathematical description of the cause-effect relationship between biofilm growth and fluidization.


Konversi ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 6
Author(s):  
Erlinda Ningsih ◽  
Abas Sato ◽  
Mochammad Alfan Nafiuddin ◽  
Wisnu Setyo Putranto

Abstract- One of the most widely used processes for CO2 gas removal is Absorption. Carbon dioxide is the result of the fuel combustion process which of the hazardous gases. The aim of this research is to determine the total mass transfer coefficient and analyze the effect of the absorbent flow rate of the absorbent solution with the promoter and the gas flow rate to the total mass transfer coefficient value. The variables consisted of liquid flow rate: 1, 2, 3, 4, 5 liter/min, gas flow rate: 15, 25, 30, 40, 50 liter/min and MSG concentration: 0%, 1%, 3% and 5% by weight. The solution of Pottasium Carbonate as absorbent with MSG promoter is flowed through top column and CO2 gas flowed from bottom packed column. Liquids were analyzed by titration and the gas output was analyzed by GC. From this research, it is found that the flow rate of gas and the liquid flow rate is directly proportional to the value of KGa. The liquid flow rate variable 5 liters / minute, gas flow rate 15 l / min obtained value of KGa 11,1102 at concentration of MSG 5%. Keywords:  Absorption, CO2,  K2CO3, MSG. 


2011 ◽  
Vol 383-390 ◽  
pp. 4922-4927
Author(s):  
Peng Xia Xu ◽  
Yan Feng Geng

Wet gas flow is a typical two-phase flow with low liquid fractions. As differential pressure signal contains rich information of flow parameters in two-phase flow metering, a new method is proposed for wet gas flow metering based on differential pressure (DP) and blind source separation (BSS) techniques. DP signals are from a couple of slotted orifices and the BSS method is based on time-frequency analysis. A good relationship between the liquid flow rate and the characteristic quantity of the separated signal is established, and a differential pressure correlation for slotted orifice is applied to calculate the gas flow rate. The calculation results are good with 90% relative errors less than ±10%. The results also show that BSS is an effective method to extract liquid flow rate from DP signals of wet gas flow, and to analysis different interactions among the total DP readings.


1989 ◽  
Vol 8 (2) ◽  
pp. 63-68
Author(s):  
A. J. Rautenbach ◽  
G. Kornelius

Spray columns are widely used in industry as a gas-liquid contacting apparatus because of the advantages of a high transfer area per unit volume and the tow gas side resistance. For a large number of systems, mass transfer parameters are not available and an experimental determination for the system benzene/wash oil was therefore carried out. The experimental technique and design are described. The variation in mass transfer coefficient as function of gas flow rate, liquid flow rate and column height agrees with those published elsewhere.


Nowadays, CO2 as the product of fossil fuel combustions, is polluting the air and the human environment, and it causes global warming. To reduce the negative effect of CO2 presence, it should be removed from the air by capturing methods. Hollow fiber membrane contactor (HFMC) system is one of the most efficient method for CO2 capturing than the other feasible capturing methods. In the present paper an HFMC absorbing system has been simulated using COMSOL Multiphysics software and the effect of flow rates of gas and liquid on the amount of CO2 removal has been studied. Aqueous solution of Mono-ethanolamine (MEA) is entered as the absorbent liquid in the tubes, and CO2 is removed from the shell side by the diffusion phenomena by participating in the chemical reaction with MEA. The results show that the higher liquid flow rate the higher %CO2 removal from the inserted gas. Against this result, the percentage of CO2 removal decreases with increasing the gas flow rate as expected. Higher gas flow rate leads the gas velocity to higher values and less possibility of absorbing by the diffusion method. The rate of the CO2 removal variation with liquid flow rate is higher than the CO2 removal variation whit the gas flow rate.


Author(s):  
Rinaldo Antonio de Melo Vieira ◽  
Mauricio Gargaglione Prado

The effect of free gas on the Electrical Submersible Pump (ESP) performance is well known. At a constant rotational speed and constant liquid flowrate, small amount of gas causes a mild head reduction when compared to the single phase liquid head. However, at higher gas rates, a drastic reduction in the head is observed. This critical condition, known as surging point, is a combination of liquid and gas flow rates that cause a maximum in the head performance curve. The first derivative of the head with respect to the liquid flow rate change sign as the liquid flow rate crosses the surging point. In several works on ESP two-phase flow performance, production conditions to the left of the surging region are described or reported as unstable operational conditions. This paper reviews basic concepts on stability of dynamical systems and shows through simulation that ESP oscillatory behavior may result from two-phase flow conditions. A specific drift flux computation code was developed to simulate the dynamic behavior of ESP wells producing without packer.


Author(s):  
Jianjun Zhu ◽  
Haiwen Zhu ◽  
Jiecheng Zhang ◽  
Hong-Quan Zhang

An experimental study on ESP boosting pressure under air-water flow with/without surfactant injection is presented. The experimental facility comprises of a 3-inch-diameter stainless steel liquid loop and ½-inch-diameter gas loop. A radial-type ESP with 14 stages assembled in series was installed in the testing bench. Pressure ports were drilled at inter-stage to measure the stage-by-stage boosting pressure. Surfactants, isopropanol (IPA) were injected to change interfacial properties of working fluids. Experiments were carried out with mapping and surging test schemes to evaluate pump behaviors at different operational conditions. ESP pressure increment under single-phase water flow agrees well with manufacture curves. For mapping tests without surfactant injection, ESP performance suffers from a severe degradation as gas flow rate increases. High gas entrainment rate causes oscillations of liquid flow rate and pump boosting pressure. A sudden drop of ESP pressure increment, termed as pressure surging, occurs at the critical inlet gas volumetric fraction (GVF). At higher rotational speeds, the critical GVF is higher. With surfactant injection, ESP boosting pressure improves significantly. With different GVFs, only mild degradation was observed. Pressure surging phenomenon disappeared. Further, liquid flow rate and pump boosting pressure are more stable at high GVFs compared to experimental data without surfactant injection.


2016 ◽  
Vol 859 ◽  
pp. 153-157
Author(s):  
Pao Chi Chen ◽  
Sheng Zhong Lin

This work uses a continuous bubble-column scrubber for the absorption of CO2 with a 5M MEA solution under a constant pH environment to explore the effect of the pH of the solution and gas-flow rate (Qg) on the removal efficiency (E), absorption rate (RA), overall mass-transfer coefficient (KGa), liquid flow rate (QL), gas-liquid flow ratio (γ), and scrubbing factors (φ). From the outlet CO2 concentration with a two-film model, E, RA, KGa, QL, γ, and φ can be simultaneously determined at the steady state. Depending on the operating conditions, the results show that E (80-97%), RA(2.91x10-4-10.0x10-4mol/s-L), KGa (0.09-0.48 1/s), QL(8.74-230.8mL/min), γ (0.19-5.39), and φ (0.031-0.74 mol/mol-L) are found to be comparable with other solvents. In addition, RA, KGa, E, and QL have been used to correlate with pH and Qg, respectively, with the results further explained.


Catalysts ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 490 ◽  
Author(s):  
Rina Mariyana ◽  
Min-Sik Kim ◽  
Chae Lim ◽  
Tae Kim ◽  
Si Park ◽  
...  

The mass transfer performance of a string film reactor (SFR)—a bioreactor design for the aerobic bioconversion of methane—was investigated. The results showed that the SFR could achieve high mass transfer performance of gases, and the highest values of the mass transfer coefficients for oxygen and methane were 877.1 h−1 and 408.0 h−1, respectively. There were similar mass transfer coefficients for oxygen and methane in absorption experiments using air, methane, and air–methane mixed gas under the same liquid flow rate conditions, implying that each gas is delivered into the liquid without mutual interaction. The mass transfer performance of the SFR was significantly influenced by the liquid flow rate and the hydrophilicity of the string material, whereas the magnitude of the gas flow rate effect on the mass transfer performance depended on both the tested liquid flow rate and the gas flow rate. Furthermore, the mass transfer performance of the SFR was compared with those of other types of bioreactors.


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