scholarly journals PEMANFAATAN LIMBAH FLY ASH DARI PEMBAKARAN BATUBARA PADA PEMBUATAN SEMEN PCC (PORTLAND COMPOSITE CEMENT) DI PT SEMEN XYZ LAMPUNG

2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Raw Materials ◽  
Testing Machine ◽  
Technical Aspect ◽  
Raw Material ◽  
Physical Test ◽  
Composite Cement ◽  
The Difference ◽  
The Cost

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.

SELISIH BIAYA PRODUKSI SEBAGAI ALAT PENGENDALIAN MANAJEMEN PT INDO PUSAKA BERAU

2019 ◽  
Vol 3 (02) ◽  
pp. 397
Author(s):  
SAFITRI NURHIDAYATI ◽  
RIZKI AMELYA SYAM
Keyword(s):  
Raw Materials ◽  
Field Research ◽  
Analytical Tool ◽  
Production Costs ◽  
Raw Material ◽  
Labor Costs ◽  
Material Costs ◽  
Library Research ◽  
The Difference ◽  
The Cost

This study aims to analyze whether the difference that occurs in the cost of raw materials, direct labor, and factory overhead costs between the standard costs and the actual costs in PLTU LATI is a difference that is favorable or unfavorable. Data collection techniques with field research and library research. The analytical tool used is the analysis of the difference in raw material costs, the difference in direct labor costs and the difference in factory overhead costs. The hypothesis in this study is that the difference allegedly occurs in the cost of raw materials, direct labor costs, and factory overhead costs at PT Indo Pusaka Berau Tanjung Redeb is a favorable difference. The results showed that the difference in the cost of producing MWh electricity at PT Indo Pusaka Berau Tanjung Redeb in 2018, namely the difference in the price of raw material costs Rp. 548,029.80, - is favorable, the difference in quantity of raw materials is Rp. 957,216,602, - is (favorable) , the difference in direct labor costs Rp 2,602,642,084, - is (unfavorable), and the difference in factory overhead costs Rp 8,807,051,422, - is (favorable) This shows that the difference in the overall production cost budget is favorable or profitable. This beneficial difference shows that the company is really able to reduce production costs optimally in 2018.  

Effect of Borax on Lightweight Material from Cullet and Fly Ash

2016 ◽  
Vol 690 ◽  
pp. 109-113 ◽  
Author(s):  
Sutthima Sriprasertsuk ◽  
Phatthiya Suwannason ◽  
Wanna T. Saengchantara
Keyword(s):  
Thermal Conductivity ◽  
Heat Treatment ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Silicate ◽  
Raw Materials ◽  
Raw Material ◽  
Test Results ◽  
Heat Process ◽  
Lightweight Material

This work investigated the recycling of fly ash waste and cullet as the raw materials for lightweight bodies produced by heat treatment and using sodium silicate as the binder. Borax was mixed with fly ash and cullet, and put into the block in dimension 10x10x2 cm3. The lightweight materials thus produced were then sintered at temperature of 800 °C. Density, compressive strength and thermal conductivity were determined. Borax showed a positive sintering effect on the porosity of lightweight material during the heat process. The compressive strength of lightweight material diminished with the reduction of density and thermal conductivity. Lightweight material manufactured with borax showed the lower density and thermal conductivity accompanied by the higher compressive strength. The test results indicated that using fly ash and cullet as the raw material with borax could obtain the lightweight material, thus enhancing the possibility of its reuse in a sustainable way.

scholarly journals Use of Ceramic Powder in Concrete - Strength & Durability Properties

2017 ◽  
Author(s):  
Kiran Kumar Poloju ◽  
Abdullah Tahir
Keyword(s):  
Compressive Strength ◽  
Ceramic Industry ◽  
Raw Materials ◽  
Concrete Strength ◽  
Ceramic Powder ◽  
Raw Material ◽  
Experimental Investigations ◽  
Ceramic Tiles ◽  
Ceramic Waste ◽  
The Cost

Ceramic wall tiles are used as building material in the field of construction. Manufacturing of ceramic tiles require different raw material like clay, potash, dolomite, feldspar, talc and different chemicals like sodium silicate, sodium tripoly, phosphate (STPP) in ceramic production. In the ceramic industry, about 15%-30% production goes as waste. These wastes poses a serious threat to the environment by polluting the habitant and agricultural lands. Therefore using of ceramic waste powder in concrete would benefit in many ways in saving energy & protecting the environment. The cost of deposition of ceramic waste in landfills will be saved. Raw materials and natural resources will be replaced. Which indirectly helps for reducing the greenhouse gas (co2).There is a large amount of carbon dioxide released in the cement production. In this research study the (OPC) cement has been replaced by ceramic waste powder accordingly in the range of 0%, 10%, 20%, 30% 40%, & 50% by weight for M-25 grade concrete. The wastes employed came from ceramic industry which is in Rusayl (Muscat, Oman) industrial area. Based on experimental investigations concerning the compressive strength of concrete, the following observations are made: (a)    The Compressive Strength of M25 grade concrete increases when the replacement of cement with ceramic waste up to 30% by weight of cement and further replacement of cement with ceramic powder decreases the compressive strength.   (b)  Concrete on 30% replacement of cement with ceramic waste, compressive strength obtained is 26.77 N/mm2and vice-versa the cost of the concrete is reduced up to 13.27% in M25 grade and hence it becomes more economical without compromising concrete strength than the standard concrete. It becomes technically and economically feasible and viable. It is the possible alternative solution of safe disposal of ceramic waste. Reuse of this kind of waste has advantages economic and environmental, reduction in the number of natural spaces employed as refuse dumps. Indirectly, all the above contributes to a better quality of life for citizens and to introduce the concept of sustainability in the construction sector.

scholarly journals Substitution Local Resources Basalt Stone Scoria Lampung, Indonesia, as a Third Raw Material Aggregate to Increase The Quality of Portland Composite Cement (PCC)

2018 ◽  
Vol 7 (2.14) ◽  
pp. 484
Author(s):  
Rajiman . ◽  
Sofia W Alisjahbana ◽  
Hery Riyanto ◽  
Cholil Hasyim ◽  
Muhammad Ikhsan Setiawan ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Cost Estimation ◽  
Raw Material ◽  
Cement Production ◽  
Composite Cement ◽  
Local Resources ◽  
Hydraulic Cement ◽  
Compressive Strength Test ◽  
The Cost

Domestic cement demand is increasing in line with the increase of development of property sector and construction sector. Cement is one of the important components in making a permanent building. The function of cement in a construction is as an adhesive material that affects the strength of a building. The process of making cement is divided into two groups, namely hydraulic cement and non-hydraulic cement. Hydraulic cement consists of Portland type cement and PCC type cement, PPC cement and slag cement. The type of PCC cement (Portland Composite Cement) is produced from grinding clinker with gypsum with the addition of third raw material. The purpose of this research is to know the effect of cement quality improvement with substitution of basalt scoria stone raw material as much as 0-10% as the third raw material. The source of basalt scoria stone originated from Lampung Timur, Indonesia. The fineness test showed cement fineness was 2983-3665 cm2/gr with minimum SNI standard 2800 cm2/gr. Residue test meets the requirements of SNI standard that is equal to 16,07% -18,55%. The compressive strength test was performed at ages 3, 7 and 28 days and obtained the result that the optimum compressive strength produced was 235, 314, 394 kg/cm2. Basalt rock usage as substitution material in cement production can decrease environmental pollution caused by clinker production. Based on the cost estimation analysis, the use of basalt stone can decrease the production cost which impact on the increase of profit 

scholarly journals Optimizing Mixtures of Alkali Aluminosilicate Cement Based on Ternary By-Products

2021 ◽  
Vol 7 (7) ◽  
pp. 1264-1274
Author(s):  
Hoang Vinh Long
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Raw Materials ◽  
Setting Time ◽  
Raw Material ◽  
Optimal Composition ◽  
Granulated Blast Furnace Slag ◽  
Furnace Slag ◽  
By Products

Portland cement is a popular binder but causes many adverse effects on the environment. That is due to the large consumption of raw materials and energy during production while emitting vast amounts of CO2. In recent years, Alkali Aluminosilicate Cement (AAC) has drawn much attention in research and development and promises to become a binder that can replace the traditional cement. In many studies of this binder, the content of the ingredients is often gradually changed to determine the optimal composition. The object of this paper is to optimize the composition of AAC using a combination of three by-products as the primary raw material, including Rush Husk Ash (RHA), Fly Ash (FA), and Ground Granulated Blast-Furnace Slag (GGBS). The investigation was conducted based on the critical parameter SiO2/Al2O3, and the D-optimal design. The FA and the GGBS were industrial product form, while the RHA was ground in a ball mill for 2 hours before mixing. The results show that this type of binder has setting time and soundness to meet standard cement requirements. While comparing to Portland cement, the AAC has a faster setting time, slower development of compressive strength in the early stages but a higher strength at the age of 56 days. According to the highest compressive strength at 28 days and high fly ash content, the optimal composition was RHA of 27.8%, FA of 41.8%, and GGBS of 15.4%, corresponding to the ratio SiO2/Al2O3 of 3.83. In addition, compressive strength at 28 days of the mortar specimens with the optimal binder and the ratio of water/ cement at 0.32 reached 63 MPa. Doi: 10.28991/cej-2021-03091724 Full Text: PDF

scholarly journals Effect of Fly Ash on Compressive Strength, Drying Shrinkage, and Carbonation Depth of Mortar with Ferronickel-Slag Powder

2021 ◽  
Vol 11 (3) ◽  
pp. 1037
Author(s):  
Se-Jin Choi ◽  
Ji-Hwan Kim ◽  
Sung-Ho Bae ◽  
Tae-Gue Oh
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Construction Industry ◽  
Bituminous Coal ◽  
Raw Materials ◽  
Drying Shrinkage ◽  
The Other ◽  
Test Results ◽  
Slag Powder ◽  
Ferronickel Slag

In recent years, efforts to reduce greenhouse gas emissions have continued worldwide. In the construction industry, a large amount of CO2 is generated during the production of Portland cement, and various studies are being conducted to reduce the amount of cement and enable the use of cement substitutes. Ferronickel slag is a by-product generated by melting materials such as nickel ore and bituminous coal, which are used as raw materials to produce ferronickel at high temperatures. In this study, we investigated the fluidity, microhydration heat, compressive strength, drying shrinkage, and carbonation characteristics of a ternary cement mortar including ferronickel-slag powder and fly ash. According to the test results, the microhydration heat of the FA20FN00 sample was slightly higher than that of the FA00FN20 sample. The 28-day compressive strength of the FA20FN00 mix was approximately 39.6 MPa, which was higher than that of the other samples, whereas the compressive strength of the FA05FN15 mix including 15% of ferronickel-slag powder was approximately 11.6% lower than that of the FA20FN00 mix. The drying shrinkage of the FA20FN00 sample without ferronickel-slag powder was the highest after 56 days, whereas the FA00FN20 sample without fly ash showed the lowest shrinkage compared to the other mixes.

Use of Sugarcane Bagasse Ashes as Raw Material in the Replacement of Fluxes for Applications on Porcelain Tile

2016 ◽  
Vol 881 ◽  
pp. 383-386 ◽  
Author(s):  
Raimundo J.S. Paranhos ◽  
Wilson Acchar ◽  
Vamberto Monteiro Silva
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Physical Properties ◽  
Sugarcane Bagasse ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Raw Material ◽  
The Cost ◽  
Potential Use ◽  
Porcelain Tile

This study evaluated the potential use of Sugarcane Bagasse Ashes (SBA) as a flux, replacing phyllite for the production of enamelled porcelain tile. The raw materials of the standard mass components and the SBA residue were characterized by testing by XRF, XRD, AG, DTA and TGA. Test samples were fabricated, assembled in lots of 3 units and sintered at temperatures of 1150 ° C to 1210 ° C. The results of the physical properties, mechanical properties and SEM of the sintered samples, showed that the formulation, G4 - in which applied 10% of SBA replacing phyllite, sintering temperature 1210 ° C showed better performance as the previously mentioned properties due to the formation of mullite crystals, meeting the prerequisites of standards for enamelled porcelain tile, while reducing the environmental impact and the cost of production.

Research on Simulation Test of Coal Similar Material

2013 ◽  
Vol 850-851 ◽  
pp. 847-850 ◽  
Author(s):  
Lin Chao Dai
Keyword(s):  
Compressive Strength ◽  
Raw Materials ◽  
Similarity Theory ◽  
Design Method ◽  
Uniform Design ◽  
Physical And Mechanical Properties ◽  
Raw Material ◽  
Similar Material ◽  
Cement Ratio ◽  
Water Cement Ratio

In order to study the coal and gas outburst similar simulation experiment, coal similar material was made up based on the similarity theory. Based on the previous similar material study, the cement, sand, water, activated carbon and coal powder was selected as the raw material of similar material. Meanwhile similar material matching program with 5 factors and 6 levels was designed by using Uniform Design Method. And the physical and mechanical properties of the similar material compressive strength was measured under different proportions circumstances. The relationship between similar material and the raw materials was analyzed. The results show that choosing different materials can compound different similar materials with different requirements. And the water-cement ratio plays a decisive influence on the compressive strength of similar material. The compressive strength of similar material decreases linearly when the water-cement ratio increases.

scholarly journals Investigation of the process of production of crafted beer with spicy and aromatic raw materials

10.5219/1183 ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 806-814
Author(s):  
Marija Zheplinska ◽  
Mikhailo Mushtruk ◽  
Volodymyr Vasyliv ◽  
Olena Deviatko
Keyword(s):  
Cost Effectiveness ◽  
Physicochemical Parameters ◽  
Raw Materials ◽  
Scientific Work ◽  
Alcohol Concentration ◽  
Raw Material ◽  
Volumetric Fraction ◽  
Craft Beer ◽  
The Cost ◽  
Water Alcohol

This scientific work demonstrates the stages of the process of inspiring the spicy aromatic raw materials of Badian, which is added to the craft beer in the process of its digestion. In addition, the work shows an analysis of the composition of spicy aromatic raw materials which will be used as an additive. The research proves the rational quantity and concentration of alcoholic spiro-aromatic raw materials for beer and determines the effect of alcoholic spiro-aromatic raw materials on beer indices. We have clarified the organoleptic and physicochemical parameters of beer with spicy aromatic raw materials Badian and composition based on infusions of Badian and cinnamon. As a result, we received water-alcohol infusions of spicy aromatic raw materials and developed new types of beer on their basis. On the basis of the conducted studies, the regression equation of the dependence of the content of actual dry substances and the volumetric fraction of alcohol from the change in the amount of spray-aromatic raw material and alcohol concentration in the alcohol-alcoholic infusion of spin-aromatic raw materials was obtained. In addition, we conducted calculations on the cost-effectiveness of adding these types of spiced aromatic raw materials to beer.

scholarly journals Comparative anatomical and histological research of the roots of Rheum Palmatum L. And Rheum Officinale B.

2020 ◽  
Vol 19 (5-6) ◽  
pp. 155-159
Author(s):  
Ksenia N. Semenyuta ◽  
Anna A. Shmygareva ◽  
Anatoly N. Sankov
Keyword(s):  
Histological Analysis ◽  
Raw Materials ◽  
Raw Material ◽  
Histochemical Reaction ◽  
Closely Related Species ◽  
Histological Studies ◽  
Rheum Palmatum ◽  
Anthracene Derivatives ◽  
The Russian Federation ◽  
The Difference

Introduction. The aim of the study is to perform the anatomical and histological analysis of the roots of Rheum palmatum L. and Rheum officinale B., and also to check histochemical reactions for the presence of anthracene derivatives. Material and methods. The methodological basis of the anatomical and histological studies was the standard method for the preparation of micro-preparations of roots of Rheum palmatum L. and Rheum officinale B. described in the State Pharmacopoeia of the Russian Federation, XIV edition (OFS.1.5.3.003.15). Results and discussion. Anatomical and histological studies of Rheum palmatum L. and Rheum officinale B. raw materials confirmed the roots of Rheum palmatum L. to have classical secondary structure, while the roots of Rheum officinale B. have classical primary structure. The histochemical reaction to anthracene derivatives with 10% alkali solution was carried out, it resulted in cherry-red staining of core rays and some structures of cortical parenchyma of the fragment of Rheum palmatum L., while the roots of Rheum officinale B. failed to stain. Conclusions. The anatomical and histological studies of the rhizomes and roots of Rheum palmatum L. and Rheum officinale B. demonstrate the difference in the structure of closely related species of plants. It makes possible to identify the medicinal raw material of these plants.

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