Microstructures, Tensile Properties and Forming Process of AZ31 Alloy Sheets

Author(s):  
Yun Qi Yan ◽  
H. Zhang ◽  
Q. Chen ◽  
H. Zhong ◽  
W.P. Weng
2007 ◽  
Vol 546-549 ◽  
pp. 241-244 ◽  
Author(s):  
Yun Qi Yan ◽  
H. Zhang ◽  
Q. Chen ◽  
H. Zhong ◽  
W.P. Weng

Rolling and punching techniques of AZ31 alloy were investigated in this paper. Various rolling experiments were carried out to make fine-grained Mg sheets. Punching tests were conducted at the temperatures range from 70 to 300 oC. The analysis revealed that there existed an excellent warm forming temperature for as-rolled AZ31 alloy. A warm deep punching tool setup using heating elements was designed and manufactured to produce the cell phone. Microstructures were observed using optical and scanning electron microscope equipped with EBSD. The textures in as-rolled and as-annealed specimens attribute to different mechanical properties along the various direction.


2013 ◽  
Vol 209 ◽  
pp. 6-9 ◽  
Author(s):  
Rajendra Doiphode ◽  
S.V.S. Narayana Murty ◽  
Nityanand Prabhu ◽  
Bhagwati Prasad Kashyap

Mg-3Al-1Zn (AZ31) alloy was caliber rolled at 250, 300, 350, 400 and 450 °C. The effects of caliber rolling temperature on the microstructure and tensile properties were investigated. The room temperature tensile tests were carried out to failure at a strain rate of 1 x 10-4s-1. The nature of stress-strain curves obtained was found to vary with the temperature employed in caliber rolling. The yield strength and tensile strength followed a sinusoidal behaviour with increasing caliber rolling temperature but no such trend was noted in ductility. These variations in tensile properties were explained by the varying grain sizes obtained as a function of caliber rolling temperature.


2007 ◽  
Vol 539-543 ◽  
pp. 119-126 ◽  
Author(s):  
Sung S. Park ◽  
Geun Tae Bae ◽  
Jung G. Lee ◽  
Dae H. Kang ◽  
Kwang Seon Shin ◽  
...  

Development of wrought Mg alloys, particularly in sheet form, is essential to support the growing interest for lightweight components in the automotive industry. However, development of Mg alloy sheets has been quite slow due to the complexity of sheet production originated from limited deformability of Mg. In this respect, twin-roll strip casting, a one-step processing of flat rolled products, can be an alternative for the production of Mg alloy sheets. In this study, AZ31 and experimental ZM series alloys are twin-roll strip cast into 2 mm thick sheets. The microstructure of the as-cast AZ31 alloy sheet consists of columnar zones near the roll side and equiaxed zones in the mid-thickness region. On the other hand, as-cast ZM series alloy sheets show equiaxed dendritic structure through the thickness of sheet. These alloys were subjected to various thermo-mechanical treatments and their tensile properties were evaluated. Twin-roll strip cast AZ31 alloy in H24 condition has equivalent yield and tensile strengths with similar ductility compared to commercial ingot cast AZ31-H24 alloy, indicating that twin-roll strip casting is a viable process for the fabrication of Mg alloy sheets. The experimental ZM series alloys have a large volume fraction of fine dispersoid particles in the microstructure, resulting from the beneficial effect of twin-roll strip casting on microstructural refinement. It has been shown that the experimental ZM series alloys have superior tensile properties compared to commercial ingot cast AZ31-H24 alloy, suggesting the possibility of the development of new wrought Mg alloy sheets by twin-roll strip casting.


2005 ◽  
Vol 488-489 ◽  
pp. 593-596 ◽  
Author(s):  
Zan Wen Huang ◽  
Yu Yoshida ◽  
Shigeharu Kamado ◽  
Yo Kojima

4-pass ECAE processing was applied to two kinds of magnesium alloys, AZ31 and ZK31. Subsequently, hot rolling was carried out as a secondary forming process. After ECAE processing, the samples have fine and equiaxed grains. The basal plane of AZ31 alloy is inclined at about 450 to the extrusion direction, while that of ZK31 alloy is parallel to the extrusion direction. As a result, tensile strength and 0.2% proof stress of ZK31 alloy are higher than those of AZ31 alloy. On the other hand, the basal plane orients parallel to the rolled surface in the Subsequently rolled samples and, therefore, tensile strength and 0.2% proof stress are improved significantly. Furthermore, the AZ31 alloy has higher ductility than ZK31 alloy.


2010 ◽  
Vol 145 ◽  
pp. 353-360 ◽  
Author(s):  
Ren Guo Guan ◽  
Zhan Yong Zhao ◽  
Fu Rong Cao ◽  
Xiao Ping Sun ◽  
Qi Sheng Zhang

Based on continuous casting and extrusion (CAXTEX) process, a semisolid metal forming process, continuous rheo-extrusion of magnesium alloy, was proposed. Effect of casting temperature on semisolid region distribution, microstructure formation and stability of forming process, as well as microstructure and mechanical properties of the AZ31 alloy fabricated by the process were investigated. Microstructure evolution from dendrite to rosette or spherical grains was observed with the application of large shearing force provided by the roll. The results indicate that semisolid region in the roll-shoe gap moves downward gradually with the increase of casting temperature, and proper casting temperature range of 730~750°C is suggested. Under the suggested casting temperature, 10×15mm sectional bar of AZ31 alloy with smooth surface and homogeneous striped microstructure has been obtained. As the product was aged for 14h at 180°C after 16h solution at 415°C, the ultimate tensile strength and elongation could reach 305MPa and 11.5%, respectively.


2014 ◽  
Vol 217-218 ◽  
pp. 431-435
Author(s):  
Ming Xu Xia ◽  
Jian Guo Li ◽  
Zhong Yun Fan

Semisolid process can be used as grain refining method to replace conventional chemical grain refining approach. Typical semisolid slurry making techniques were introduced in the paper as potential semisolid grain refining methods. The temperature and morphology control for grain refining through semisolid process were enhanced to achieve fine particle size and large particle number rather than spheroidal particle shape or low viscosity of the slurry comparing with conventional rheo-forming process. The grain refinement effect was demonstrated by a 40 mm cylinder casting of AZ31 alloy.


2011 ◽  
Vol 217-218 ◽  
pp. 1683-1688 ◽  
Author(s):  
Wei Tian ◽  
Yan Qing Li ◽  
Zhao Hang Feng ◽  
Cheng Yan Zhu

The preforms were woven by the co-yarns which were consisted of GF, PP and PET. Then the co-yarns were manufactured into hybrid thermoplastic composites. The parameters of the forming process were studied by analyzing the tensile properties of the composites. The results show that the composite holds the best tensile properties when the pressure is 5MPa, the packing temperature is 190°C, and the holding time is 30 min. The existing of a second pressure of 10 MPa at 150°C for 3 min will help to improve the capacity of the load supporting for the GF/PET thermoplastic composites


2013 ◽  
Vol 650 ◽  
pp. 7-11
Author(s):  
Ming Zhe Xi

TA15 titanium alloy thick-wall parts have been deposited by Laser rapid forming (LRF) process. In this paper, a new overlap method between two adjacent laser tracks has been used to deposit the thick-wall titanium part. Results showed that the LRFed thick-wall titanium part was good in shape by using the new overlap method. The microstructure of the LRFed titanium alloy primarily consists of columnar prior-beta grain, which is perpendicular to the substrate resulting from directionally solidification. It also could be observed that the size of alpha phase increased with increasing laser power and decreasing scanning velocity. Tensile properties of LRFed titanium was slightly lower than that of the wrought annealed TA15 titanium alloy, after the heat-treatment of 940°C/1h/AC, the heat-treated titanium alloy showed good tensile properties which were equivalent to that of the wrought annealed TA15 titanium alloy.


Metals ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 1337 ◽  
Author(s):  
Zhonghua Li ◽  
Zezhou Kuai ◽  
Peikang Bai ◽  
Yunfei Nie ◽  
Guang Fu ◽  
...  

The multi-beam selective laser forming system is a new type of powder bed laser forming equipment that is different from single-laser selective laser melting (SLM) printers. It is a new generation for a metal powder material moulding process that has high efficiency, large size and batch manufacturing. It is a new development of a powder bed laser forming process trend. In this paper, the microstructure and tensile properties of both the multi-laser-formed AlSi10Mg isolated and overlap areas are studied to ensure that the parts can achieve perfect seamless splicing and to identify whether the parts in different regions have the same performance. It was discovered that as the number of scans increases, the depth and width of the melt pool and microscopic grain structure in the overlap zone increase. The preferential crystallite growth orientation reaches the (200) plane. A small amount of smooth surface appeared at the fracture of the overlap area of the two scans, the dimples were reduced and the structure became larger, resulting in a decrease in tensile properties.


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