Rolling Contact Fatigue of Titanium Alloys Coated by Gas Nitriding Using a Q-Sw Laser

2011 ◽  
Vol 83 ◽  
pp. 191-196
Author(s):  
Justyna Rozwadowska ◽  
Katsuyuki Kida ◽  
Edson Costa Santos ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
...  
Keyword(s):  
Titanium Alloys ◽  
Rolling Contact Fatigue ◽  
Pure Titanium ◽  
Contact Fatigue ◽  
Weight Ratio ◽  
High Strength ◽  
Rolling Contact ◽  
Wear Loss ◽  
Beam Diameter ◽  
Gas Nitriding

The influence of gas nitriding of commercial pure titanium and Ti-6Al-4V (Ti64) alloy by using a Q-sw laser on the wear loss during rolling contact fatigue is investigated. Despite very good biocompatibility, high strength to weight ratio and corrosion resistance, the tribological properties of titanium alloys are inferior to those of other metal alloys, such as steel. Fretting and wear related aspects become important issues when titanium alloys are used in rolling contact applications. Titanium bearings are employed in applications requiring high strength, light weight, and minimum maintenance (for example, aerospace and defense industries). In this work, a Q-sw laser was used to coat pure commercial titanium and Ti-6Al-4V bearings with TiN in a closed chamber in nitrogen atmosphere. The samples were tested under water by using a thrust-type rolling contact fatigue machine. The microstructure, morphology and crystallographic texture of the layers were observed by laser confocal microscope, scanning electron microscope and electron backscatter diffraction (EBSD). By optimizing the laser processing parameters, such as laser scanning speed, power and beam diameter, thin TiN coats of 1 to 3 mm were produced. The wear loss of the coated samples was at least ten times lower than that of the uncoated bearings.

Wear Resistance Improvement of Titanium Bearings by Laser Gas Nitriding

2011 ◽  
Vol 217-218 ◽  
pp. 988-993 ◽  
Author(s):  
Justyna Rozwadowska ◽  
Katsuyuki Kida ◽  
Edson Costa Santos ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
...  
Keyword(s):  
Titanium Alloys ◽  
Rolling Contact Fatigue ◽  
Pure Titanium ◽  
Contact Fatigue ◽  
Weight Ratio ◽  
High Strength ◽  
Rolling Contact ◽  
Wear Loss ◽  
Beam Diameter ◽  
Gas Nitriding

The influence of gas nitriding of commercial pure titanium and Ti-6Al-4V (Ti64) alloy by using a Q-sw laser on the wear loss during rolling contact fatigue is investigated. Despite very good biocompatibility, high strength to weight ratio and corrosion resistance, the tribological properties of titanium alloys are inferior to those of other metal alloys, such as steel. Fretting and wear related aspects become important issues when titanium alloys are used in rolling contact applications. Titanium bearings are employed in applications requiring high strength, light weight, and minimum maintenance (for example, aerospace and defense industries). In this work, a Q-sw laser was used to coat pure commercial titanium and Ti-6Al-4V bearings with TiN in a closed chamber in nitrogen atmosphere. The samples were tested under water by using a thrust-type rolling contact fatigue machine. The microstructure, morphology and crystallographic texture of the layers were observed by laser confocal microscope, scanning electron microscope and electron backscatter diffraction (EBSD). By optimizing the laser processing parameters, such as laser scanning speed, power and beam diameter, thin TiN coats of 1 to 3 m were produced. The wear loss of the coated samples was at least ten times lower than that of the uncoated bearings.

Wear Resistance Improvement of Titanium Bearings by Laser Gas Nitriding

2011 ◽  
Vol 418-420 ◽  
pp. 1629-1634 ◽  
Author(s):  
Edson Costa Santos ◽  
Katsuyuki Kida ◽  
Justyna Rozwadowska ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Scanning ◽  
Rolling Contact Fatigue ◽  
Pure Titanium ◽  
Contact Fatigue ◽  
Scanning Speed ◽  
Rolling Contact ◽  
Wear Loss ◽  
Beam Diameter ◽  
Gas Nitriding

The influence of gas nitriding on commercial pure titanium and Ti-6Al-4V (Ti64) alloy bearings by using a Q-sw laser on the wear loss during rolling contact fatigue is investigated. By optimizing the laser processing parameters, such as laser scanning speed, power and beam diameter thin TiN coats of 0.5 to 3 µm were produced. Non-coated and coated bearings made of pure Titanium and Ti-6Al-4V alloy were tested in equal conditions and it was found that the titanium nitride layers significantly improve the rolling contact fatigue performance of titanium components. For tests up to 106 cycles the wear loss of the coated samples was at least ten fold lower than that of the uncoated ones and for 7.76 x 106 cycles, the wear resistance improved almost 100-fold.

Wear Resistance Improvement of Titanium Bearings by Laser Gas Nitriding

2012 ◽  
Vol 152-154 ◽  
pp. 1227-1232 ◽  
Author(s):  
Edson Costa Santos ◽  
Katsuyuki Kida ◽  
Justyna Rozwadowska ◽  
Takashi Honda ◽  
H. Koike ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Scanning ◽  
Rolling Contact Fatigue ◽  
Pure Titanium ◽  
Contact Fatigue ◽  
Scanning Speed ◽  
Rolling Contact ◽  
Wear Loss ◽  
Beam Diameter ◽  
Gas Nitriding

Superscript textThe influence of gas nitriding on commercial pure titanium and Ti-6Al-4V (Ti64) alloy bearings by using a Q-sw laser on the wear loss during rolling contact fatigue is investigated. By optimizing the laser processing parameters, such as laser scanning speed, power and beam diameter thin TiN coats of 0.5 to 3 µm were produced. Non-coated and coated bearings made of pure Titanium and Ti-6Al-4V alloy were tested in equal conditions and it was found that the titanium nitride layers significantly improve the rolling contact fatigue performance of titanium components. For tests up to 106 cycles the wear loss of the coated samples was at least ten fold lower than that of the uncoated ones and for 7.76 x 106 cycles, the wear resistance improved almost 100-fold.

Coating of Ti64 Bearings in Air by Using a Q-Sw Laser

2012 ◽  
Vol 152-154 ◽  
pp. 1239-1243 ◽  
Author(s):  
Justyna Rozwadowska ◽  
Katsuyuki Kida ◽  
Edson Costa Santos ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
...  
Keyword(s):  
Load Capacity ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Weight Ratio ◽  
High Strength ◽  
Fold Increase ◽  
Maximum Load ◽  
Rolling Contact ◽  
Wear Loss ◽  
Closed Chamber

The influence of surface oxidizing using a Q-sw laser on the wear loss of titanium-4Al-6V (Ti64) alloy during rolling contact fatigue is investigated. Titanium components are widely appreciated for their superb biocompatibility, high strength to weight ratio and corrosion resistance. Due to the above mentioned advantages titanium bearings are a popular choice in applications requiring high strength, light weight, and minimum maintenance (for example, aerospace and defence industries). In these rolling contact applications however issues such as fretting and wear related problems are a common occurrence as the tribological properties of titanium alloys are inferior to those of other metal alloys, such as steel. In an attempt to tackle this problem, a Q-sw laser was used in this work to coat Ti64 bearings with complex titanium oxide layers in a closed chamber without any protective gas. Non-coated and coated samples were tested under water by using a thrust-type rolling contact fatigue machine. The morphology and crystallographic texture of the layers were observed by laser confocal microscope, scanning electron microscope and X-ray diffraction. The wear loss of the coated samples was at least fifty-fold lower than that of the non-coated bearings and a 3-fold increase in the maximum load capacity compared with TiN layers was achieved.

Coating of Ti64 Bearings in Air by Using a Q-Sw Laser

2011 ◽  
Vol 418-420 ◽  
pp. 393-397
Author(s):  
Justyna Rozwadowska ◽  
Katsuyuki Kida ◽  
Edson Costa Santos ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
...  
Keyword(s):  
Load Capacity ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Weight Ratio ◽  
High Strength ◽  
Fold Increase ◽  
Maximum Load ◽  
Rolling Contact ◽  
Wear Loss ◽  
Closed Chamber

The influence of surface oxidizing using a Q-sw laser on the wear loss of titanium-4Al-6V (Ti64) alloy during rolling contact fatigue is investigated. Titanium components are widely appreciated for their superb biocompatibility, high strength to weight ratio and corrosion resistance. Due to the above mentioned advantages titanium bearings are a popular choice in applications requiring high strength, light weight, and minimum maintenance (for example, aerospace and defence industries). In these rolling contact applications however issues such as fretting and wear related problems are a common occurrence as the tribological properties of titanium alloys are inferior to those of other metal alloys, such as steel. In an attempt to tackle this problem, a Q-sw laser was used in this work to coat Ti64 bearings with complex titanium oxide layers in a closed chamber without any protective gas. Non-coated and coated samples were tested under water by using a thrust-type rolling contact fatigue machine. The morphology and crystallographic texture of the layers were observed by laser confocal microscope, scanning electron microscope and X-ray diffraction. The wear loss of the coated samples was at least fifty-fold lower than that of the non-coated bearings and a 3-fold increase in the maximum load capacity compared with TiN layers was achieved.

Effect of defect length on rolling contact fatigue crack propagation in high strength steel

2015 ◽  
Author(s):  
T. Makino ◽  
Y. Neishi ◽  
D. Shiozawa ◽  
Y. Neishi ◽  
D. Shiozawa ◽  
...  
Keyword(s):  
Crack Propagation ◽  
High Strength Steel ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
High Strength ◽  
Rolling Contact ◽  
Micro Ct ◽  
Middle Line ◽  
Micro Computed Tomography ◽  
Depth Direction

 The objective of the present paper is to clarify the effect of defect length in depth direction on rolling contact fatigue (RCF) crack propagation in high strength steel. RCF test and synchrotron radiation micro computed tomography (SR micro CT) imaging were conducted. In the case of the defect with the 15 ?m diameter, flaking life decreased with increasing defect length. In a comparison of the CT image and the SEM view, the shapes of defects and the locations of the horizontal cracks were almost the same respectively. The mechanism of RCF crack propagation was discussed by finite element (FE) analysis. Defects led to higher tensile residual stress than that without defects in the region where the defect exists. The shear stress range at 0.1 mm in depth on the middle line of the defect and the range of mode II stress intensity factor at the bottom of a vertical crack increased with increasing defect length.

scholarly journals Effect of Gas Nitriding on Interface Adhesion and Surface Damage of CL60 Railway Wheels under Rolling Contact Conditions

Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 911
Author(s):  
Qiang Wu ◽  
Tao Qin ◽  
Mingxue Shen ◽  
Kangjie Rong ◽  
Guangyao Xiong ◽  
...  
Keyword(s):  
Wear Behavior ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Rolling Contact ◽  
Wheel Surface ◽  
Fatigue Wear ◽  
Material Loss ◽  
Surface Protection ◽  
Gas Nitriding ◽  
Railway Wheels

The influence of surface gas nitriding on wheel/rail rolling contact fatigue and wear behavior of CL60 wheel was studied on a new rolling contact fatigue/wear tester (JD-DRCF/M). The failure mechanisms of the wheel/rail surface after the gas nitriding and without gas nitriding on the wheel surface were compared and analyzed. The results show that the wheel with gas nitriding could form a dense and hard white bright layer which was approximately 25 μm thick and a diffusion layer which was approximately 70 μm thick on the wheel surface. Thus, the gas nitriding on the railway wheel not only significantly improved the wear resistance on the surface of the wheel, but also effectively reduced the wear of the rail; the results show that the material loss reduced by 58.05% and 10.77%, respectively. After the wheel surface was subjected to gas nitriding, the adhesive coefficient between the wheel/rail was reduced by 11.7% in dry conditions, and was reduced by 18.4% in water media, but even so, the wheel with gas nitriding still could keep a satisfactory adhesive coefficient between the wheel/rail systems, which can prevent the occurrence of phenomena such as wheel-slip. In short, the gas nitriding on the wheel surface can effectively reduce the wear, and improve the rolling contact fatigue resistance of the wheel/rail system. This study enlarges the application field of gas nitriding and provides a new method for the surface protection of railway wheels in heavy-duty transportation.

Influence of Repeated Quenching on Bearing Steel Martensitic Structure Investigated by Homology

2013 ◽  
Vol 372 ◽  
pp. 270-272 ◽  
Author(s):  
Kazuaki Nakane ◽  
Katsuyuki Kida ◽  
Takashi Honda ◽  
Koshiro Mizobe ◽  
Edson Costa Santos
Keyword(s):  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
High Carbon ◽  
Mathematical Methods ◽  
Heat Treated ◽  
Laser Confocal Microscope ◽  
Steel Heat

JIS SUJ2 (high carbon high strength bearing steel) heat treated by repeated quenching was investigated. The microstructure of the bearing traces was observed after heat treatment by laser confocal microscope. In this paper, by mathematical methods, we try to evaluate quantitatively this change of the structure. Homology is a branch of mathematics that allows quantitative describing characteristics of a figure by replacing the figure with algebra. Applying homology we can express the degree of the connection of the figure. Here we use homology to quantify the change of structures by repeated quenching. Keyword: Homology, Rolling contact fatigue, SUJ2, repeated quenching

scholarly journals Dry Rolling/Sliding Wear of Bainitic Rail Steels under Different Contact Stresses and Slip Ratios

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4678
Author(s):  
Jiapeng Liu ◽  
Yingqi Li ◽  
Yinhua Zhang ◽  
Yue Hu ◽  
Lubing Shi ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Abrasive Wear ◽  
Contact Stress ◽  
Wear Mechanism ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Rolling Contact ◽  
Wear Loss ◽  
Fatigue Wear ◽  
Slip Ratio

This study aims to deeply understand the effect of contact stress and slip ratio on wear performances of bainitic rail steels. The results showed that the wear loss increased as the contact stress and slip ratio increased. Based on the surface damage morphology and microstructural analyses, it revealed that the rolling contact fatigue wear mechanism played a significant role under the low slip ratio, but the dominant wear mechanism transferred to the abrasive wear at the high slip ratio. Meanwhile, the bainitic steel specifically presented worse wear resistance under the abrasive wear mode. Compared with the influence of a slip ratio, the increase in contact stress led to severer plastic flows and contributed to the propagation of cracks. In addition, the contact stress and slip ratio had the opposite effect on the friction coefficient, that is, the friction coefficient of bainitic steels behaved the inverse proportion with the contact stress, but positive proportion with the slip ratio. At last, the increase in slip ratio had more significant effect on the reduction of retained austenite (RA) than the enlargement of contact stress due to the fact that the RA would probably be removed before the martensitic transformation occurred under the abrasive wear mechanism.

18CrNiMo7-6 with TRIP-Effect for Increasing the Damage Tolerance of Gear Components — Part I: Alloy Design

2014 ◽  
Vol 783-786 ◽  
pp. 633-638
Author(s):  
Margarita D. Bambach ◽  
Andreas Stieben ◽  
Wolfgang Bleck
Keyword(s):  
High Performance ◽  
Damage Tolerance ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
High Strength ◽  
Residual Austenite ◽  
Rolling Contact ◽  
Optimum Process ◽  
Trip Effect ◽  
Stress Concentrations

High performance components such as gear wheels shall be resistant to rolling-contactfatigue. This type of failure is usually caused by effects occurring on a microscopic scale, such ascrack initiation at non-metallic inclusions. Much effort has been invested so far in improving thesteel cleanliness. However, these high performance components often do not reach the desiredservice life. Preliminary failure within the guarantee terms still occurs which leads to high warrantycosts. Alternative to improving steel cleanliness, the damage tolerance of high performancecomponents could be increased by inducing the TRIP-effect around the crack tip. Due to high localstrain hardening, martensite transformation occurs. The high compressive stresses related to it coulddelay or stop crack propagation by reducing stress concentrations via plastic deformation. As aresult, rolling-contact fatigue resistance of carburized steels may be increased and preliminaryfailure may be avoided. Part I of this study focuses on modifying the chemical composition ofconventional 18CrNiMo7-6 steel with Al to develop a high-strength, yet ductile matrix with a highwork hardening potential. Dilatometric tests on laboratory melts analyze the possibility of adjustinga microstructure able to produce a TRIP-effect. Both isothermal annealing and Quenching andPartitioning (Q&P) are used to stabilize residual austenite and optimum process routes areidentified.

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