Numerical Simulation and Experimental Study of Limit Drawing Ratio of Steel Sheets

2011 ◽  
Vol 189-193 ◽  
pp. 2539-2542
Author(s):  
Ji Ping Chen ◽  
Jian Qing Qian ◽  
Sheng Zhi Li
Keyword(s):  
Numerical Simulation ◽  
Experimental Study ◽  
Finite Element ◽  
Deep Drawing ◽  
Steel Sheet ◽  
Maximum Deviation ◽  
Drawing Ratio ◽  
Limit Drawing Ratio ◽  
Finite Element Software ◽  
Steel Sheets

The limit drawing ratios of the steel sheets are studied by the numerical simulation using the finite element software PAM-STAMP 2G. The limit drawing ratios of the steel sheets are also measured by the practical Swift cup test. The results of the experiments and the simulations are compared and analyzed. The results show that the overall shapes of the deep drawing parts of the experiment and the simulation are roughly the same. The maximum deviation of limit drawing ratio values between the experimental results and the simulations for two steel sheets with various thicknesses is only 2.2%. The deviation of limit drawing ratio of steel sheet obtained through PAM-STAMP FEM software is small. The PAM-STAMP software is highly reliable for the steel sheet deep drawing simulation.

The Influence of N Values on Sheet Metal Deep Drawing Based on Different Blank Holder Forces

2011 ◽  
Vol 418-420 ◽  
pp. 1364-1367
Author(s):  
Jian Qing Qian ◽  
Ji Ping Chen ◽  
Hai Fan Qian
Keyword(s):  
Finite Element ◽  
Sheet Metal ◽  
Deep Drawing ◽  
Drawing Ratio ◽  
Blank Holder Force ◽  
Limit Drawing Ratio ◽  
Blank Holder ◽  
N Value ◽  
Finite Element Software

The influence of hardening index n value at different holding forces on LDR of cylinder cup was simulated by the finite element software PAM-STAMP 2G. The results showed that the limit drawing ratio of the sheet metal decreased with the increase of the blank holder force. There was little influence of hardening index n value on the limit drawing ratio at smaller blank holder force. The influence of hardening index n value on the limit drawing ratio increased with the increase of the blank holder force. The hardening index n value could be increased to increase the limit drawing ratio when the blank holder force is large.

scholarly journals Numerical simulation of blanking process

2018 ◽  
Vol 157 ◽  
pp. 02038
Author(s):  
Peter Pecháč ◽  
Milan Sága
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Steel Sheet ◽  
Plastic Material ◽  
Material Model ◽  
Rolled Steel ◽  
Finite Element Software ◽  
History Of ◽  
Cold Rolled ◽  
Blanking Process

This paper presents numerical simulation of blanking process for cold-rolled steel sheet metal. The problem was modeled using axial symmetry in commercial finite element software ADINA. Data obtained by experimental measurement were used to create multi-linear plastic material model for simulation. History of blanking force vs. tool displacement was obtained.

Numerical Simulation and Experimental Study on Vibration-Decreasing Function of the Barrier Holes

2014 ◽  
Vol 602-605 ◽  
pp. 53-59
Author(s):  
Zhen Lei ◽  
Qiang Kang ◽  
Ming Sheng Zhao ◽  
En An Chi
Keyword(s):  
Numerical Simulation ◽  
Experimental Study ◽  
Finite Element ◽  
Test Site ◽  
Double Row ◽  
Single Row ◽  
Finite Element Software ◽  
Practical Engineering ◽  
Hole Number ◽  
Better Than

The finite-element software ANSYS/LS-DYNA was used to study the influence of various parameters of barrier hole on the vibration-decreasing effect, such as the diameter, spacing, depth, hole number and row number of barrier holes and distance from blast holes to barrier holes. The simulation study indicates that: vibration-enhancing area and vibration-decreasing area exist together behind the barrier holes; various parameters of barrier holes can apparently affect the location, range and results of the vibration-enhancing area and the vibration-decreasing area; With bigger diameter, shorter distance, larger number and deeper barrier holes, the better vibration-decreasing results will come out; Under the conditions of numerical simulation in this paper, the effect of double-row barrier holes are better than that of single-row barrier holes, and the effect of vibration-decreasing of triangle layout form is almost the same as rectangle layout form of barrier holes; the changing distance between vibration barrier holes and blast holes will have a fluctuating effect on the vibration-decreasing effect, thus we should select the best location of vibration barrier holes based on the actual engineering conditions in practical engineering. The largest vibration-decreasing ratio of the barrier holes we have obtained at the test site is 33.3%, which is successfully utilized in the production explosion, so we have verified effectiveness of vibration-decreasing effect of the barrier holes.

Influence of Process Parameters on Limiting Drawing Ratio of IS513 CR3 Grade Steel Sheet during Warm Deep Drawing

2014 ◽  
Vol 984-985 ◽  
pp. 62-66 ◽  
Author(s):  
T. Mayavan ◽  
Loganathan Karthikeyan
Keyword(s):  
Process Parameters ◽  
Deep Drawing ◽  
Steel Sheet ◽  
Experimental Results ◽  
Drawing Ratio ◽  
Influence Of Process Parameters ◽  
Steel Sheets ◽  
Limiting Drawing Ratio ◽  
Warm Deep Drawing ◽  
Grade Steel

In this work the significance of important parameters such as Blank temperature, Blank hold force on limiting drawing ratio (LDR) of IS513 CR3 steel sheets during warm deep drawing was determined. Influence of these parameters was analyzed at three different forming speeds. Experimental results proved that the blank temperature has a higher influence on LDR compared with other parameters especially at low forming speed.

Finite Element Analysis of the Effect of Blank Holder Force on Deep Drawing of Bottom of Vacuum Flask

2011 ◽  
Vol 335-336 ◽  
pp. 483-486
Author(s):  
Liu Ru Zhou ◽  
Xian Wen Hu
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Deep Drawing ◽  
Blank Holder Force ◽  
Element Analysis ◽  
Blank Holder ◽  
Finite Element Software

Numerical simulation of deep drawing of bottom of vacuum flask is made by means of finite element software ANSYS/LS-DYNA and the potential defect was analyzed. The influence of the blank holder force on deep drawing quality is discussed .The results show that the maximal value of stress and thickness appears in the round corners of die .The maximal increased thickness is sheet flange and the maximal thinning is the round corners of punch. The larger is the blank holder force, the less equal is the thickness and the poorer deep drawing quality.

Numerical Simulation of Magnesium Alloy AZ31B Sheets with Thermal Deep-Drawing Process

2007 ◽  
Vol 546-549 ◽  
pp. 289-292 ◽  
Author(s):  
Yan Dong Yu ◽  
Cai Xia Li
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Magnesium Alloy ◽  
Deep Drawing ◽  
Blank Holder Force ◽  
Thickness Change ◽  
Blank Holder ◽  
Finite Element Software ◽  
Magnesium Alloy Az31b ◽  
Finite Element Numerical Simulation

The finite element numerical simulation for the formability of magnesium alloy AZ31B sheets with thickness of 0.8mm and diameter of 140mm has been proceeded to investigate the formability using the current finite element software. Under the condition with blank holder force of 8KN and deep drawing speed of 0.3mm/s at 200, the sytematic analysis and prediction of the thickness change and the forming rule for thesimulation process of the blank has been carried out. Under the same parameter, the drawing parts by deep drawing with a hydaulic machine were obtained and the thickness tested. It has been found that thickness change rules and the forming rules of the experimental results were in agreement with the numerical simulations.

Multi-Step Forward Finite Element Method for the Numerical Simulation of Sheet Metal Forming

2011 ◽  
Vol 474-476 ◽  
pp. 251-254
Author(s):  
Jian Jun Wu ◽  
Wei Liu ◽  
Yu Jing Zhao
Keyword(s):  
Numerical Simulation ◽  
Finite Element Method ◽  
Finite Element ◽  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Deep Drawing ◽  
Metal Forming ◽  
Mapping Method ◽  
Constitutive Relationship ◽  
Element Method

The multi-step forward finite element method is presented for the numerical simulation of multi-step sheet metal forming. The traditional constitutive relationship is modified according to the multi-step forming processes, and double spreading plane based mapping method is used to obtain the initial solutions of the intermediate configurations. To verify the multi-step forward FEM, the two-step simulation of a stepped box deep-drawing part is carried out as it is in the experiment. The comparison with the results of the incremental FEM and test shows that the multi-step forward FEM is efficient for the numerical simulation of multi-step sheet metal forming processes.

scholarly journals Development Trend and Stability Analysis of Creep Landslide With Obvious Slip Zone Under Rainfall-Taking Xinchang Xiashan Basalt Slope as an Example

2022 ◽  
Vol 9 ◽  
Author(s):  
Chunyan Bao ◽  
Lingtao Zhan ◽  
Yingjie Xia ◽  
Yongliang Huang ◽  
Zhenxing Zhao
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Stability Analysis ◽  
Soil Layer ◽  
Heavy Rain ◽  
Development Trend ◽  
Sliding Surface ◽  
Landslide Area ◽  
Finite Element Software ◽  
Sliding Zone

The creep slope is a dynamic development process, from stable deformation to instability failure. For the slope with sliding zone, it generally creeps along the sliding zone. If the sliding zone controlling the slope sliding does not have obvious displacement, and the slope has unexpected instability without warning, the harm and potential safety hazard are often much greater than the visible creep. Studying the development trend of this kind of landslide is of great significance to slope treatment and landslide early warning. Taking Xiashan village landslide in Huishan Town, Xinchang County, Zhejiang Province as an example, the landslide point was determined by numerical simulation in 2006. Generally, the landslide is a typical long-term slow deformation towards the free direction. Based on a new round of investigation and monitoring, this paper shows that there are signs of creeping on the surface of the landslide since 2003, and there is no creep on the deep sliding surface. The joint fissures in the landslide area are relatively developed, and rainfall infiltration will soften the soft rock and soil layer and greatly reduce its stability. This paper collects and arranges the rainfall data of the landslide area in recent 30 years, constructs the slope finite element model considering rainfall conditions through ANSYS finite element software, and carries out numerical simulation stability analysis. The results show that if cracks appear below or above the slope’s sliding surface, or are artificially damaged, the sliding surface may develop into weak cracks. Then, the plastic zone of penetration is offset; In the case of heavy rain, the slope can unload itself under the action of rainfall. At this time, the slope was unstable and the landslide happened suddenly.

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