Deformation Heating and Its Effect on the Processing Maps of Ti-15-3 Titanium Alloy

2013 ◽  
Vol 712-715 ◽  
pp. 58-64
Author(s):  
Jing Qi Zhang ◽  
Hong Shuang Di ◽  
Xiao Yu Wang
Keyword(s):  
Titanium Alloy ◽  
Strain Rate ◽  
Rate Sensitivity ◽  
Strain Rate Range ◽  
Processing Maps ◽  
Compression Tests ◽  
Temperature Range ◽  
Deformation Heating ◽  
Instability Criteria ◽  
Flow Stress Data

In the present study, deformation heating generated by plastic deformation and its effect on the processing maps of Ti-15-3 titanium alloy were investigated. For this purpose, hot compression tests were performed on a Gleeble-3800 thermo-mechanical simulator in the temperature range of 850-1150 °C and strain rate range of 0.001-10 s1. The temperature rise due to deformation heating was calculated and the as-measured flow curves were corrected for deformation heating. Using the as-measured and corrected flow stress data, the processing maps for Ti-15-3 titanium alloy at a strain of 0.5 were developed on the basis Murty‘s and Babu’s instability criteria. The results show that both the instability maps based the two instability criteria are essentially similar and are characterized by an unstable region occurring at strain rates higher than 0.1 s1for almost the entire temperature range tested. The unstable regions are overestimated from the as-measured data due to the effect of deformation heating, indicating a better workability after correcting the effect of deformation heating. This is further conformed by the analysis based on strain rate sensitivity.

Processing Maps for TC18 Titanium Alloy Deformed in α+β Region

2012 ◽  
Vol 490-495 ◽  
pp. 3423-3426 ◽  
Author(s):  
Xin Zhao ◽  
Hong Zhao ◽  
Rui Zhang
Keyword(s):  
Titanium Alloy ◽  
Strain Rate ◽  
Power Dissipation ◽  
Strain Rate Range ◽  
Hot Working ◽  
Maximum Efficiency ◽  
Processing Maps ◽  
Compression Tests ◽  
Rate Range ◽  
Temperature Range

The hot deformation characteristics of TC18 titanium alloy were studied in the temperature range 750-850°C and strain rate range 0.001-1 s-1 by using hot compression tests. Processing maps for hot working are developed on the basis of the variations of efficiency of power dissipation with temperature and strain rate. The results reveal that the flow stress of TC18 is sensitive to strain rate. Processing map at stain of 0.6 reveals two domains: one is centered at 750°C and 0.001s-1; another is centered at 850°C and 0.001s-1. The maximum efficiency is more than 60%. According to the maps, the zone with the temperature range of 750-850°C and strain rate range of 0.01-0.001s-1 may be suitable for hot working

Hot Processing Maps and Workability Characteristics of As-Cast 42CrMo Steel during Hot Compression

2013 ◽  
Vol 395-396 ◽  
pp. 930-935 ◽  
Author(s):  
Fang Cheng Qin ◽  
Yong Tang Li ◽  
Hui Ping Qi ◽  
Shi Wen Du
Keyword(s):  
Strain Rate ◽  
Flow Instability ◽  
Instability Criterion ◽  
Processing Maps ◽  
Compression Tests ◽  
Temperature Range ◽  
Microstructure Observation ◽  
Dynamic Materials ◽  
42Crmo Steel ◽  
Flow Stress Data

In order to investigate the thermal forming behavior of as-cast 42CrMo steel, the isothermal compression tests were performed on a Gleeble-1500D thermal mechanical simulator in the deformation temperature ranging from 850 to 1150°C with an interval of 100°C, the strain rate ranging from 0.05 to 5s-1 and the height reduction of 60%. On the basis of the flow stress data, dynamic materials model (DMM) and Prasad's instability criterion, the processing maps for as-cast 42CrMo steel were constructed at the strains of 0.4 and 0.6. The safe and unsafe areas and the corresponding deformation regimes were predicted during hot working, which are verified through the microstructure observation. The results indicate that the safe zones in the temperature range of 850~1150°C and strain rate of 0.05~0.35s-1, which exhibit the dynamic recovery and recrystallization. However, the flow instability domains are in the domain of deformation temperatures 850~1150°C and strain rate higher than 0.35s-1. Typical microstructure of instability is cracking, which should be avoided so as to obtain desired mechanical properties in hot processing. Finally, the forging parameters were predicted and optimized accurately by the processing maps, the temperature range of 1050~1150°C and strain rate of 0.05~0.1s-1 were recommended as the optimum deformation conditions for hot processing of as-cast 42CrMo steel.

Hot Deformation Behavior and Processing Maps of 7050 Aluminum Alloy

2013 ◽  
Vol 815 ◽  
pp. 37-42 ◽  
Author(s):  
Yu Juan Guo ◽  
Lei Deng ◽  
Xin Yun Wang ◽  
Jun Song Jin ◽  
Wen Wu Zhou
Keyword(s):  
Strain Rate ◽  
Hot Deformation ◽  
Deformation Behavior ◽  
Strain Rate Range ◽  
Processing Maps ◽  
Compression Tests ◽  
Hot Deformation Behavior ◽  
Temperature Range ◽  
Optimal Processing ◽  
Working Region

The hot deformation behavior of 7050aluminum alloy was investigated by hot compression tests in the temperature range of 573-773K and the strain rate ranging from 0.001s-1to 10 s-1.The flow curves showed that the flow stresses increase with the increase of strain rate or the decrease of temperature.In order to determine the optimal processing conditions, hot processing maps were established based on experimental data and Dynamic Materials Model. The processing maps indicate that instability occur at low temperature and high strain rate. The optimum hot working region is the domain in the temperature range of 673-723K and strain rate range of 0.001-0.01 s-1,where typical recrystallization was observed in the optical microstructures.

Flow Behavior and Processing Map of Mg-4Al-3Ca-1.5Zn-1Nd-0.2Mn Magnesium Alloy

2014 ◽  
Vol 915-916 ◽  
pp. 588-592
Author(s):  
Gang Chen ◽  
Wei Chen ◽  
Guo Wei Zhang ◽  
Jing Zhai ◽  
Li Ma
Keyword(s):  
Magnesium Alloy ◽  
Strain Rate ◽  
Processing Map ◽  
Flow Behavior ◽  
Strain Rate Range ◽  
Compression Tests ◽  
Rate Range ◽  
Temperature Range ◽  
Optimal Temperature Range ◽  
Flow Stress Data

Compression tests of Mg-4Al-3Ca-1.5Zn-1Nd-0.2Mn Magnesium alloy as-extruded had been performed in the compression temperature range from 200°C to 350°C and the strain rate range from 0.001 s1to 1 s1and the flow stress data obtained from the tests were used to develop the power dissipation map, instability map and processing map. The optimum parameters for hot working of the alloy had been determined. According to the processing maps, the most optimal temperature range is 280°C to 350°C and most optimal strain rate range is 0.001 S-1to 1 S-1.

Flow Behavior and Workability of a Zn-8Cu-0.2Cr Alloy during Hot Deformation

2012 ◽  
Vol 538-541 ◽  
pp. 1257-1261
Author(s):  
Sheng Li Guo ◽  
Peng Du ◽  
Xiao Ping Wu ◽  
De Fu Li
Keyword(s):  
Constitutive Equation ◽  
Strain Rate ◽  
Hot Deformation ◽  
Flow Instability ◽  
Flow Behavior ◽  
Strain Rate Range ◽  
Processing Maps ◽  
Compression Tests ◽  
Rate Range ◽  
Temperature Range

The hot deformation behavior of Zn91.8-Cu8-Cr0.2 (in wt.%) was investigated by means of hot compression tests in the temperature range of 230-380 °C and strain rate range of 0.01 - 10 s-1. The constitutive equation and processing maps were developed. The influence of strain on the flow stress was studied by considering the effect of the strain on material constants. The stress-strain curves obtained by the constitutive equation are in good agreement with experimental results. The proposed constitutive equations can be used for the analysis problem of hot forming processes. The processing maps have exhibited a domain, which is optimum processing window for hot working, in the temperature range of 310 - 380 °C and strain rate range of 0.01-1 s-1 corresponding to the higher efficiency of power dissipation. The large regime of flow instability is observed at high strain rate. The instability regime should be avoided during hot deformation processing.

Processing Map of Mg-13Al-3Ca-3Zn-1Nd-0.2Mn Magnesium Alloy

2014 ◽  
Vol 941-944 ◽  
pp. 48-53
Author(s):  
Wei Chen ◽  
Gang Chen ◽  
Jing Zhai ◽  
Li Ma
Keyword(s):  
Magnesium Alloy ◽  
Strain Rate ◽  
Power Dissipation ◽  
Processing Map ◽  
Strain Rate Range ◽  
Compression Tests ◽  
Temperature Range ◽  
Suitable Temperature ◽  
Instability Map ◽  
Flow Stress Data

Compression tests of Mg-13Al-3Ca-3Zn-1Nd-0.2Mn Magnesium alloy as-extruded had been performed in the compression temperature range from 200°C to 400°C and the strain rate range from 0.001 s−1 to 10 s−1 and the flow stress data obtained from the tests were used to develop the power dissipation map, instability map and processing map. The most unsuitable zones in the power dissipation map including 200°C - 315°C and 0.01s-1- 0.1s-1 zone, 315°C - 400°C and 0.001s-1- 0.01s-1zone and 340°C - 360°C and 0.32 s-1- 0.56 s-1zone. The most unsuitable zones in the instability map are 310°C - 400°C, 0.001s-1to 0.56 s-1zone and 330°C - 400°C, 1s-1to 10 s-1zone. The most suitable temperature range is 330°C - 400°C and most optimal strain rate ranges are 1 s-1- 10 s-1and 0.001s-1- 0.56 s-1.

scholarly journals Application of the Strain Compensation Model and Processing Maps for Description of Hot Deformation Behavior of Metastable β Titanium Alloy

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2021
Author(s):  
Oleksandr Lypchanskyi ◽  
Tomasz Śleboda ◽  
Aneta Łukaszek-Sołek ◽  
Krystian Zyguła ◽  
Marek Wojtaszek
Keyword(s):  
Titanium Alloy ◽  
Strain Rate ◽  
Flow Behavior ◽  
Microstructural Analysis ◽  
Calculated Data ◽  
Processing Temperature ◽  
Processing Maps ◽  
Compression Tests ◽  
Strain And Strain Rate ◽  
Average Absolute Relative Error

The flow behavior of metastable β titanium alloy was investigated basing on isothermal hot compression tests performed on Gleeble 3800 thermomechanical simulator at near and above β transus temperatures. The flow stress curves were obtained for deformation temperature range of 800–1100 °C and strain rate range of 0.01–100 s−1. The strain compensated constitutive model was developed using the Arrhenius-type equation. The high correlation coefficient (R) as well as low average absolute relative error (AARE) between the experimental and the calculated data confirmed a high accuracy of the developed model. The dynamic material modeling in combination with the Prasad stability criterion made it possible to generate processing maps for the investigated processing temperature, strain and strain rate ranges. The high material flow stability under investigated deformation conditions was revealed. The microstructural analysis provided additional information regarding the flow behavior and predominant deformation mechanism. It was found that dynamic recovery (DRV) was the main mechanism operating during the deformation of the investigated β titanium alloy.

Critical Strain for the Initiation of Dynamic Recrystallization in a Ni-Fe Base Alloy

2004 ◽  
Vol 449-452 ◽  
pp. 577-580
Author(s):  
Young Sang Na ◽  
Young Mok Rhyim ◽  
J.Y. Lee ◽  
Jae Ho Lee
Keyword(s):  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Critical Strain ◽  
Base Alloy ◽  
Strain Rate Range ◽  
Boundary Phase ◽  
Alloy 718 ◽  
Compression Tests ◽  
Temperature Range ◽  
Critical Strains

In order to quantitatively analyze the critical strain for the initiation of dynamic recrystallization in Ni-Fe-based Alloy 718, a series of uniaxial compression tests was conducted in the temperature range 927°C - 1066°C and the strain rate range 5 x 10-4s-1- 5 s-1with varying initial grain size. The critical strains were graphically determined based on one parameter approach and microscopically confirmed. The effect of γ'' (matrix-hardening phase) and δ (grain boundary phase)on the critical strain was simply discussed. The constitutive model for the critical strain of Alloy 718 was constructed using the experimental data obtained from the higher strain rate and the temperature range between 940°C and 1040°C.

Hot working of SP-700 titanium alloy with lamellar α + β starting structure using a processing map

2020 ◽  
Vol 111 (4) ◽  
pp. 297-306
Author(s):  
Amir Hosein Sheikhali ◽  
Maryam Morakkabati
Keyword(s):  
Titanium Alloy ◽  
Strain Rate ◽  
Hot Deformation ◽  
Processing Map ◽  
Microstructural Analysis ◽  
Shear Bands ◽  
Alpha Phase ◽  
Strain Rates ◽  
Compression Tests ◽  
Temperature Range

Abstract In this study, hot deformation behavior of SP-700 titanium alloy was investigated by hot compression tests in the temperature range of 700-9508C and at strain rates of 0.001, 0.1, and 1 s-1. Final mechanical properties of the alloy (hot compressed at different strain rates and temperatures) were investigated using a shear punch testing method at room temperature. The flow curves of the alloy indicated that the yield point phenomenon occurs in the temperature range of 800- 9508C and strain rates of 0.1 and 1 s-1. The microstructural analysis showed that dynamic globularization of the lamellar α phase starts at 7008C and completes at 8008C. The alpha phase was completely eliminated from b matrix due to deformation- induced transformation at 8508C. The microstructure of specimens compressed at 8508C and strain rates of 0.001 and 0.1 s-1showed the serration of beta grain boundaries, whereas partial dynamic recrystallization caused a necklace structure by increasing strain rate up to 1 s-1. The specimen deformed at 7008C and strain rate of 1 s-1was located in the instability region and localized shear bands formed due to the low thermal conductivity of the alloy. The processing map of the alloy exhibited a peak efficiency domain of 54% in the temperature range of 780-8108C and strain rates of 0.001- 0.008 s-1. The hot deformation activation energy of the alloy in the α/β region (305.5 kJ mol-1) was higher than that in the single-phase β region (165.2 kJ mol-1) due to the dynamic globularization of the lamellar a phase.

Strain Rate Sensitivity of Ultrafine-Grained CP-Ti Processed by ECAP at Room Temperature

2010 ◽  
Vol 667-669 ◽  
pp. 707-712 ◽  
Author(s):  
Xiao Yan Liu ◽  
Xi Cheng Zhao ◽  
Xi Rong Yang
Keyword(s):  
Strain Rate ◽  
Strain Rate Sensitivity ◽  
Room Temperature ◽  
Rate Sensitivity ◽  
Strain Rate Range ◽  
Compression Tests ◽  
Ultrafine Grained ◽  
Die Set ◽  
Increasing Temperature ◽  
Cp Ti

Ultrafine-grained (UFG) commercially pure (CP) Ti with a grain size of about 200 nm was produced by ECAP up to 8 passes using route BC at room temperature. For ECAP processing a proper die set was designed and constructed with an internal channel angle Φ of 120° and an outer arc of curvature Ψ of 20°. Strain rate sensitivity of UFG CP-Ti and CG CP-Ti were investigated by compression tests in the temperature range of 298~673K and strain rate range of 10-4~100s-1 using Gleeble simulator machine. Evolution of the microstructure during compression testing was observed using optical microscopy (OM) and transmission electron microscopy (TEM). Strain rate sensitivity value m of the UFG CP-Ti has been measured and is found to increase with increasing temperature and decreasing strain rate, and is enhanced compared to that of CG CP-Ti. Result of the deformation activation energy determination of UFG CP-Ti indicates that the deformation mechanism in UFG CP-Ti is correlated to the grain boundaries.

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