Amorphous Carbon Coatings for Locally Adjusted Tribological Properties in Sheet Bulk Metal Forming

2012 ◽  
Vol 504-506 ◽  
pp. 969-974 ◽  
Author(s):  
Harald Hetzner ◽  
Stephan Tremmel ◽  
Sandro Wartzack
Keyword(s):  
Amorphous Carbon ◽  
Tribological Properties ◽  
Metal Forming ◽  
Friction And Wear ◽  
Wear Properties ◽  
Carbon Coatings ◽  
Bulk Metal ◽  
Bulk Metal Forming ◽  
Friction And Wear Properties ◽  
Amorphous Carbon Coatings

In sheet bulk metal forming, locally adapted friction properties of the contact tool/workpiece are an appropriate means for the targeted enhancement of the material flow, enabling an improved form filling and lowered forming forces. However, the implementation of desirable friction conditions is not trivial. And further, friction is inseparably linked to wear and damage of the contacting surfaces. This calls for a methodological approach in order to consider tribology as a whole already in the early phases of process layout, so that tribological measures which allow fulfilling the requirements concerning local friction and wear properties of the tool surfaces, can already be selected during the conceptual design of the forming tools. Thin tribological coatings are an effective way of improving the friction and wear properties of functional surfaces. Metal-modified amorphous carbon coatings, which are still rather new to the field of metal forming, allow tackling friction and wear simultaneously. Unlike many other types of amorphous carbon, they have the mechanical toughness to be used in sheet bulk metal forming, and at the same time their friction properties can be varied over wide ranges by proper choice of the deposition parameters. Based on concrete research results, the mechanical, structural and special tribological properties of tungsten-modified hydrogenated amorphous carbon coatings (a-C:H:W) are presented and discussed against the background of the tribological requirements of a typical sheet bulk metal forming process.

The Load-Scanning Test – Evaluation of a Universal Tribological Model Test in View of Sheet Bulk Metal Forming

2012 ◽  
Vol 504-506 ◽  
pp. 981-986
Author(s):  
Harald Hetzner ◽  
Stephan Tremmel ◽  
Sandro Wartzack
Keyword(s):  
Model Test ◽  
Metal Forming ◽  
Friction And Wear ◽  
Qualitative Evaluation ◽  
Test Method ◽  
Wear Behaviour ◽  
Loading Conditions ◽  
Wear Properties ◽  
Bulk Metal ◽  
Bulk Metal Forming

Combining the loading conditions of two different classes of forming operations, in sheet bulk metal forming processes, contact pressures ranging from a few hundred MPa up to loads exceeding 2,500 MPa are experienced. With the additional need for an enhanced control of the material flow, which is best implemented by locally adapted frictional properties of the contact tool/workpiece, sheet bulk metal forming represents a challenge to tribology. As a consequence, the evaluation of the friction and wear properties of different surface modifications and lubricants within a variety of loading conditions is required. The load-scanning test is a universal tribological model test. Its most distinctive feature is the ability to assess the friction and wear behaviour of a tribological pairing within a whole range of contact loads in a single test run. The simple and quick test method also allows the investigation of plastic contacts. Due to these features, the load-scanning test is of particular interest with regard to the quantitative and qualitative evaluation of the application potentials and limits of use of tribological measures intended for sheet bulk metal forming. Like any model test, the load-scanning test has also specific drawbacks. In some test setups, the stress distribution in the contact area may be non-uniform. Further, the maximum realizable contact pressure may be limited by low yield strengths of the tested materials in combination with the insufficient flow restriction of the contact geometry and/or the moderate machine force. By comparison to other test methods and by giving examples of its application in different scenarios, the present paper discusses the potentials and limitations of the load-scanning test against the background of sheet bulk metal forming.

Tribological properties of the epoxy resin-based solid lubricant coating modified by Kevlar fibers

2018 ◽  
Vol 70 (9) ◽  
pp. 1706-1713 ◽  
Author(s):  
Guotao Zhang ◽  
Yanguo Yin ◽  
Ting Xie ◽  
Dan Li ◽  
Ming Xu ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Epoxy Resin ◽  
Tribological Properties ◽  
Dry Friction ◽  
Friction And Wear ◽  
Solid Lubricant ◽  
Transfer Film ◽  
Wear Properties ◽  
Content Type ◽  
Friction And Wear Properties

Purpose This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions. Design/methodology/approach Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed. Findings Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings. Originality/value Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.

Tool Surface Topographies for Controlling Friction and Wear in Metal-Forming Processes

1998 ◽  
Vol 120 (3) ◽  
pp. 517-527 ◽  
Author(s):  
Simon Sheu ◽  
Louis G. Hector ◽  
Owen Richmond
Keyword(s):  
Surface Topography ◽  
Metal Forming ◽  
Friction And Wear ◽  
Workpiece Surface ◽  
Bulk Metal ◽  
Bulk Metal Forming ◽  
Single Scale ◽  
Surface Topographies ◽  
Tool Surface ◽  
Scale Surface

A conceptual framework is introduced for the design of tool surface topographies in bulk metal forming processes. The objective of the design is to control friction to desired levels while minimizing wear of the workpiece and tool surfaces and adhesive metal transfer between the workpiece and tool. Central to the design framework are the tool/workpiece interface properties of lubricant retention and interface permeability. Lubricant retention refers to the capacity of an interface to retain lubricant rather than freely channel it to the exterior of the tool/workpiece conjunction. Permeability refers to the capacity to distribute lubricant to all areas within the conjunction. These properties lead to the concept of two-scale surface topography consisting of a fine scale background of interconnected channels on which is superimposed an array of coarser-scale cavities. Control of friction and wear is achieved by designing the tool surface topographies at these two scales to address the unique tribological conditions of specific bulk metal forming processes. The coarser scale is designed to ensure adequate supply of lubricant within the conjunction. The finer scale is designed to ensure adequate delivery of lubricant to all parts of the conjunction where nascent workpiece surface is being formed. The design concepts are illustrated with results from laboratory experiments using the rolling process as an example, and comparing the performance of various roll surface topographies under similar processing conditions. A two-scale surface topography consisting of hemispherical cavities distributed across a background surface of finer scale, interconnected channels was shown to reduce friction compared to a single-scale ground finish, but not as much as a single-scale coarse topography consisting of densely-packed cavities produced by an electrical discharge treatment. On the other hand, the smoother cross-sections of the cavities, especially when elongated in the direction of greatest relative motion, produced significantly less wear than either of the single-scale tool surface treatments. It is concluded that two-scale engineering of tool surface topographies based upon the concepts of lubricant retention and interface permeability can provide a broad basis for achieving desired levels of interface friction while minimizing workpiece surface wear and adhesive material transfer in many metal-forming processes.

scholarly journals Effects of Reduced Graphene Oxide (rGO) at Different Concentrations on Tribological Properties of Liquid Base Lubricants

Lubricants ◽  
2019 ◽  
Vol 7 (2) ◽  
pp. 11 ◽  
Author(s):  
Jankhan Patel ◽  
Amirkianoosh Kiani
Keyword(s):  
Graphene Oxide ◽  
Physical Properties ◽  
Reduced Graphene Oxide ◽  
Tribological Properties ◽  
High Speed ◽  
Friction And Wear ◽  
Control Sample ◽  
Wear Properties ◽  
Reduced Graphene ◽  
Friction And Wear Properties

In this study, reduced graphene oxide (rGO) nano platelets were used as an additive to enhance friction and wear properties of oil-based lubricants by preparing three samples at 0.01% w/w, 0.05% w/w, and 0.1% w/w concentrations. To analyze the direct effect of rGO nano platelets on tribological properties, 99.9% pure oil was used as a liquid lubricant. A comparative tribological study was done by performing a ball-on-disk wear test in situ under harsh conditions, which was further analyzed using a non-contact 3D optical profilometer. Morphological evaluation of the scar was done using transmission and scanning electron microscopy (TEM, SEM) at micro and nano levels. The lubricants’ physical properties, such as viscosity and oxidation number, were evaluated and compared for all samples including pure oil (control sample) as per ASTM standards. Findings of all these tests show that adding rGO nano platelets at 0.05% w/w showed significant reduction in friction at high speed and in wear up to 51.85%, which is very promising for increasing the life span of moving surfaces in machinery. Oxidation and viscosity tests also proved that adding rGO nano platelets to all samples does not sacrifice the physical properties of the lubricant, while it improves friction and wear properties.

scholarly journals Effect of temperature and mating pair on tribological properties of DLC and GLC coatings under high pressure lubricated by MoDTC and ZDDP

Friction ◽  
2020 ◽  
Author(s):  
Kang Liu ◽  
Jia-jie Kang ◽  
Guang-an Zhang ◽  
Zhi-bin Lu ◽  
Wen Yue
Keyword(s):  
Tribological Properties ◽  
Friction And Wear ◽  
Effect Of Temperature ◽  
Wear Properties ◽  
Dlc Coatings ◽  
Base Oil ◽  
Two Temperatures ◽  
Friction And Wear Properties ◽  
Lubrication Conditions ◽  
Better Than

AbstractDiamond-like carbon (DLC) and graphite-like carbon (GLC) coatings have good prospects for improving the surface properties of engine parts. However, further understanding is needed on the effect of working conditions on tribological behaviors. In this study, GLC and two types of DLC coatings were deposited on GCr15 substrate for investigation. The friction and wear properties of self-mated and steel-mated pairs were evaluated. Two temperatures (25 and 90 °C), three lubrication conditions (base oil, molybdenum dithiocarbamate (MoDTC)-containing oil, MoDTC+zinc dialkyldithiophosphate (ZDDP)-containing oil), and high Hertz contact stress (2.41 GPa) were applied in the experiments. The results showed that high temperature promoted the effect of ZDDP on steel-mated pairs, but increased wear under base oil lubrication. The increased wear for steel-mated pairs lubricated by MoDTC-containing oil was due to abrasive wear probably caused by MoO3 and β-FeMoO4. It was also found that in most cases, the tribological properties of self-mated pairs were better than those of steel-mated pairs.

Preparation and Tribological Properties of Nb1-xTixSe2 Micro/Nanoparticles

2012 ◽  
Vol 619 ◽  
pp. 536-540
Author(s):  
Jia Qing Liang ◽  
Chang Sheng Li ◽  
Hua Tang ◽  
Yi Zhang ◽  
Wen Jing Li ◽  
...  
Keyword(s):  
Tribological Properties ◽  
Friction And Wear ◽  
Sliding Friction ◽  
Layer Structure ◽  
Nano Particles ◽  
Wear Properties ◽  
Repair Work ◽  
X Ray ◽  
Friction And Wear Properties ◽  
Antiwear Ability

Nb1-xTixSe2(x=0～1) micro/nano-particles have been successfully prepared via solid-state thermal (750°C) reaction between microsized Nb, Ti with Se powders under seal environment in a seal quartz tube and characterization by X-ray diffractometer and scanning electron microscopy. It was found that the morphologies of the as-prepared products changed from microplates to micro-nanoparticles or aggregations composed of layer structure with the doping of Ti. And the amount of regular hexagonal microplates evidently reduced and nanoscaled particles increased with the increase of the contents of Ti dopant within a certain limit (1-20 atwt. %). The tribological properties of the as-prepared products as additives in paraffin were investigated by UMT-2 multispecimen tribotester. By the addition of Nb1-xTixSe2micro/nanoparticles in paraffin, the antiwear ability was improved and the friction coefficient was decreased. The paraffin with Nb1-xTixSe2micro/nanoparticles showed better tribological properties than that with pure NbSe2. A combination of the molecule-bearing mechanism of sliding friction, and fill in-repair work between the rubbing surfaces can explain the good friction and wear properties of Nb1-xTixSe2micro/nanoparticles.

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