A Method for the Production of Large Sized Al-B4C-Al2O3np Nanocomposites through Liquid-State Process
The paper introduces a new method to produce large sized Al-B4C-Al2O3np composites, which combines ball milling to prepare Al2O3np/Al mixed powder and semi-solid casting to contribute the injection of Al2O3np/Al mixed powder into the melt. The deformation performance of Al2O3np and micro-Al through ball milling with different Al/Al2O3np ratios, different milling time and different balls were studied respectively. It was revealed that micro-Al particles were milled from twisted and crimpled foil pieces to shuttles with Al2O3np embedded on it through 4h milling with 10mm balls. And we consider it as the best bonding between Al2O3np and micro-Al we could attain. And a plate of 25kg of Al-B4C-Al2O3np composite was fabricated successfully with the injection of the Al2O3np/Al mixed powder. Spherical Al2O3np of 300nm and needle-like TiB2 with 200nm in radius and 800nm-4μm in length were found in SEM photographs. Tensile properties of Al-B4C-Al2O3np composites were tested at room temperature and high temperature. It was showed higher mechanical properties than Al-B4C composites at room temperature and elevated temperature. Particularly, a 40% increase of UTS of Al-15wt.% B4C-1wt.%Al2O3np at 350°C was observed.