Microstructural Evolution and Mechanical Properties of Ultrafine Grained Commercially Pure 1100 Aluminum Alloy Processed by Accumulative Roll-Bonding (ARB)

2004 ◽  
Vol 449-452 ◽  
pp. 625-628 ◽  
Author(s):  
Yong Suk Kim ◽  
T.O. Lee ◽  
Dong Hyuk Shin

The ARB process has been carried out up to seven cycles on a commercial purity 1100 aluminum alloy to obtain ultra-fine grains with the average grain size of 500 nm. Microstructural evolution of the ARB processed aluminum alloy was examined by a transmission electron microscopy as a function of accumulated total strain. Mechanical properties including hardness, tensile property, and sliding wear characteristics of the severely deformed Al alloy were also investigated. Grain boundaries of the ARB processed alloy were diffusive and poorly defined after the initial ARB cycles, however they changed to well-defined high angle boundaries with the increase of the accumulated strain. Though hardness and strength of the ARB processed alloy were enhanced significantly, wear resistance of the processed alloy hardly increased. The mechanical properties were discussed in connection with the microstructure.

2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
Zejun Chen ◽  
Quanzhong Chen

The laminated metal composites (LMCs) of dissimilar metals (aluminium alloys: AA1100/AA7075) were fabricated using the accumulative roll bonding technique in conjunction with cold rolling. The LMCs of ultrafine grained AA1100 and nanostructured precipitates of AA7075 achieved metallurgical bonding. The microstructure of the bonding interfaces and constituent metals was investigated using scanning electron microscopy and transmission electron microscopy for the LMCs with different layers. The deformation incompatibility and shear actions were analyzed using the microanalysis of dissimilar bonding interfaces. The mechanism of grain refinement of LMCs was investigated and described based on the microstructure characterization. The mechanical properties, strengthening mechanism, and fracture mechanism of LMCs were also investigated. The research results showed that the strengthening mechanism of LMCs is the recombination action of grain refinement, dislocation, and laminated interfacial strengthening. The coordinated deformation of dissimilar metals and the layer thickness are important in improving the mechanical properties of LMCs consisting of dissimilar metals.


2021 ◽  
Vol 21 (9) ◽  
pp. 4897-4901
Author(s):  
Hyo-Sang Yoo ◽  
Yong-Ho Kim ◽  
Hyeon-Taek Son

In this study, changes in the microstructure, mechanical properties, and electrical conductivity of cast and extruded Al–Zn–Cu–Mg based alloys with the addition of Li (0, 0.5 and 1.0 wt.%) were investigated. The Al–Zn–Cu–Mg–xLi alloys were cast and homogenized at 570 °C for 4 hours. The billets were hot extruded into rod that were 12 mm in diameter with a reduction ratio of 38:1 at 550 °C. As the amount of Li added increased from 0 to 1.0 wt.%, the average grain size of the extruded Al alloy increased from 259.2 to 383.0 µm, and the high-angle grain boundaries (HGBs) fraction decreased from 64.0 to 52.1%. As the Li content increased from 0 to 1.0 wt.%, the elongation was not significantly different from 27.8 to 27.4% and the ultimate tensile strength (UTS) was improved from 146.7 to 160.6 MPa. As Li was added, spherical particles bonded to each other, forming an irregular particles. It is thought that these irregular particles contribute to the strength improvement.


Author(s):  
S C Sharma

A well-consolidated composite of Al alloy 6061 reinforced with 4, 8 and 12 wt% garnet was prepared by a liquid metallurgy technique, the composite was heat treated for different ageing durations (T6 treatment), and its mechanical properties were determined by destructive testing. The results of the study indicated that, as the garnet particle content in the composites increased, there were marked increases in the ultimate tensile strength, compressive strength and hardness but there was a decrease in the ductility. There was an improvement in the tensile strength, compressive strength, and hardness with ageing due to precipitation. Precipitation in Al alloy 6061, with and without garnet particulate reinforcement, was studied using transmission electron microscopy. The fracture behaviour of the composites was altered significantly by the presence of garnet particles and the crack propagation through the matrix, and the reinforcing particle clusters resulted in final fracture.


Author(s):  
S.V.S. Narayana Murty ◽  
Sushant K. Manwatkar ◽  
P. Ramesh Narayanan

Microstructure plays an important role in obtaining the desired properties in metallic materials in general and aluminum alloys in particular. Mechanical properties of aluminum alloys can be significantly altered by changing the microstructure. No other alloy system can boast of as many temper conditions as aluminum alloys. With the progress in the understanding of microstructure–mechanical property relationships in these materials, “tailor made” alloys to meet specific demands are being industrially developed. The broad spectrum of aluminum alloys in wide range of temper conditions offer materials with widely varying mechanical properties for structural designers. In order to select aluminum alloys with the desired properties for the intended application, it is essential to understand the role of microstructure under actual service conditions. It is in this context “Metallography of aluminum alloys” becomes very important. This chapter provides an insight in to the microstructural evolution of aluminum alloys from the as-cast condition to the final product. Typical examples of microstructural evolution in different aluminum alloys under various thermomechanical conditions are presented here. An atlas of microstructures of commercial and experimental wrought and cast aluminum alloys is presented in an appendix to this book. This appendix includes optical photomicrographs of both cast and wrought alloys and scanning electron micrographs of polished surfaces as well as fracture surfaces of various aluminum alloys as well as transmission electron micrographs as separate annexure. Readers are encouraged to go through the optical microstructures and fractographs along with this chapter for better understanding of the evolution of microstructure as a function of alloying additions, thermomechanical processing conditions, and fracture behavior under tension.


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