Minimization of Heat-Affected Zone Size in Welded Ultra-Fine Grained Steel under Cooling by Liquid Nitrogen during Laser Welding

2007 ◽  
Vol 539-543 ◽  
pp. 4063-4068 ◽  
Author(s):  
Hideki Hamatani ◽  
Yasunobu Miyazaki ◽  
Tadayuki Otani ◽  
Shigeru Ohkita
Keyword(s):  
Laser Welding ◽  
Liquid Nitrogen ◽  
Heat Affected Zone ◽  
Laser System ◽  
Heat Removal ◽  
Plate Temperature ◽  
Fine Grained ◽  
Laser Beam Irradiation ◽  
Average Grain Size ◽  
Plume Temperature

Ultra-fine grained steel (UFGS) with an average grain size of less than 1μm has been developed and is expected to demonstrate superior properties. However, its welded heat-affected zone, HAZ, substantially affecting the strength of a welded joint, will be easily softened after welding. Therefore, minimization of UFGS’s HAZ size during laser welding was carried out using the cooling conductor liquid nitrogen. It was found that a shielding gas with adequate flow rate for the liquid nitrogen depth was used to displace nitrogen on the area of laser beam irradiation to stabilize the weld bead. Also, because YAG laser system was mainly used because it has a lower laser induced plasma or plume temperature, which results in a decreased occurrence of pit and blowhole. HAZ size minimization strongly depends on the initial plate temperature. Reduced initial plate temperature shrinks the specific heated temperature range in which softening occurs. However, due possibly to decreasing thermal conductivity under room temperature, which prevents heat removal, the benefit of reducing the initial plate temperature is limited. The optimal initial temperature to minimize the HAZ size, in the present work, was found to be 123K.

scholarly journals Investigation on the Microstructure of ECAP-Processed Iron-Aluminium Alloys

Materials ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 219
Author(s):  
Bernd-Arno Behrens ◽  
Kai Brunotte ◽  
Tom Petersen ◽  
Roman Relge
Keyword(s):  
Grain Refinement ◽  
Aluminium Alloys ◽  
Aluminium Content ◽  
Microstructure Development ◽  
Chamber Furnace ◽  
Fine Grained ◽  
Angular Pressing ◽  
Ecap Process ◽  
Average Grain Size ◽  
Forming Temperature

The present work deals with adjusting a fine-grained microstructure in iron-rich iron-aluminium alloys using the ECAP-process (Equal Channel Angular Pressing). Due to the limited formability of Fe-Al alloys with increased aluminium content, high forming temperatures and low forming speeds are required. Therefore, tool temperatures above 1100 °C are permanently needed to prevent cooling of the work pieces, which makes the design of the ECAP-process challenging. For the investigation, the Fe-Al work pieces were heated to the respective hot forming temperature in a chamber furnace and then formed in the ECAP tool at a constant punch speed of 5 mm/s. Besides the chemical composition (Fe9Al, Fe28Al and Fe38Al (at.%—Al)), the influences of a subsequent heat treatment and the holding time on the microstructure development were investigated. For this purpose, the average grain size of the microstructure was measured using the AGI (Average Grain Intercept) method and correlated with the aforementioned parameters. The results show that no significant grain refinement could be achieved with the parameters used, which is largely due to the high forming temperature significantly promoting grain growth. The holding times in the examined area do not have any influence on the grain refinement.

scholarly journals Influence of Steel Grain Size on Residual Stress in Grinding Processing

2010 ◽  
Vol 638-642 ◽  
pp. 2389-2394 ◽  
Author(s):  
Masahide Gotoh ◽  
Katsuhiro Seki ◽  
M. Shozu ◽  
Hajime Hirose ◽  
Toshihiko Sasaki
Keyword(s):  
Mechanical Properties ◽  
Residual Stress ◽  
Grain Size ◽  
Stress State ◽  
Mechanical Grinding ◽  
Fine Grained ◽  
Residual Stress State ◽  
Analysis Methods ◽  
Average Grain Size ◽  
Fine Grained Steels

The fine-grained rolling steels NFG600 and the conventional usual rolling steels SM490 were processed by sand paper polishing and mechanical grinding to compare the residual stress generated after processing. The average grain size of NFG600 and SM490 is 3 μm and 15μm respectively. Therefore improvement of mechanical properties for such fine-grained steels is expected, it is important to understand the residual stress state of new fine-grained materials with processing. In this study, multi axial stresses of two kinds of specimens after polishing and grinding were measured by three kinds of analysis methods including cos-ψ method. As a result, as for σ33, the stress of NFG was compression, though that of SM490 was tension.

High Strain Rate Superplasticity in a Zr and Sc Modified 7075 Aluminum Alloy Produced by ECAP

2008 ◽  
Vol 584-586 ◽  
pp. 164-169 ◽  
Author(s):  
Krystof Turba ◽  
Premysl Malek ◽  
Edgar F. Rauch ◽  
Miroslav Cieslar
Keyword(s):  
Aluminum Alloy ◽  
High Strain Rate ◽  
Strain Rate ◽  
High Strain ◽  
Rate Sensitivity ◽  
7075 Aluminum Alloy ◽  
Fine Grained ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Elongation To Failure

Equal-channel angular pressing (ECAP) at 443 K was used to introduce an ultra-fine grained (UFG) microstructure to a Zr and Sc modified 7075 aluminum alloy. Using the methods of TEM and EBSD, an average grain size of 0.6 1m was recorded after the pressing. The UFG microstructure remained very stable up to the temperature of 723 K, where the material exhibited high strain rate superplasticity (HSRSP) with elongations to failure of 610 % and 410 % at initial strain rates of 6.4 x 10-2 s-1 and 1 x 10-1 s-1, respectively. A strain rate sensitivity parameter m in the vicinity of 0.45 was observed at temperatures as high as 773 K. At this temperature, the material still reached an elongation to failure of 430 % at 2 x 10-2 s-1. These results confirm the stabilizing effect of the Zr and Sc additions on the UFG microstructure in a 7XXX series aluminum alloy produced by severe plastic deformation.

Evolutions of Microstructure for Multilayered Al-Mg Alloy Composites by Accumulation Roll Bonding (ARB) Process

2011 ◽  
Vol 411 ◽  
pp. 527-531
Author(s):  
Bing Zhang ◽  
Zhong Wei Chen ◽  
Shou Qian Yuan ◽  
Tian Li Zhao
Keyword(s):  
Multilayer Structure ◽  
Optical Microscope ◽  
Alloy Layer ◽  
Mg Alloy ◽  
Micro Hardness ◽  
Roll Bonding ◽  
Fine Grained ◽  
Hardness Tester ◽  
Average Grain Size ◽  
Evolution Of Microstructure

In this paper, accumulative roll bonding (ARB) has been used to prepare the Al/Mg alloy multilayer structure composite materials with 1060Al sheet and MB2 sheet. The evolution of microstructure of the cladding materials during ARB processes was observed by optical microscope, scanning electron microscopy, and micro-hardness was measured by micro-hardness tester. The results show that a multilayer structure material of Al/Mg alloy with excellent bonding characteristics and fine grained microstructure was prepared by ARB processes. With the ARB cycles increasing, Mg alloy layer in multilayer composite material was necked and fractured, and the hardness of the Al and Mg alloy was increased. Average grain size was less than 1μm after ARB4 cycles.

A Study on Nanocrystalline Nickel Parts Prepared by Jet Electrodeposition

2010 ◽  
Vol 37-38 ◽  
pp. 64-67
Author(s):  
Jin Song Chen ◽  
Yin Hui Huang ◽  
Bin Qiao ◽  
Jian Ming Yang ◽  
Yi Qiang He
Keyword(s):  
Dimensional Accuracy ◽  
Processing Parameters ◽  
X Ray Diffraction ◽  
Scanning Microscope ◽  
Nanocrystalline Nickel ◽  
X Ray ◽  
Fine Grained ◽  
Average Grain Size ◽  
Jet Electrodeposition ◽  
Fine Grained Structure

The principles of jet electrodeposition orientated by rapid prototyping were introduced. The nanocrystalline nickel parts with simple shape were fabricated using jet electrodeposition. The microstructure and phase transformation of nanocrystalline nickel were observed under the scanning microscope and X-ray diffraction instrument. The results show that the jet electrodeposition can greatly enhance the limited current density, fine crystalline particles and improve deposition quality. The nickel parts prepared by jet electrodeposition own a fine-grained structure (average grain size 25.6nm) with a smooth surface and high dimensional accuracy under the optimum processing parameters.

Electrodeposited Nanocrystalline Nickel Parts

2012 ◽  
Vol 201-202 ◽  
pp. 1102-1105
Author(s):  
Jin Song Chen ◽  
Jian Ming Yang
Keyword(s):  
Rapid Prototyping ◽  
Dimensional Accuracy ◽  
Processing Parameters ◽  
Nanocrystalline Nickel ◽  
Fine Grained ◽  
Average Grain Size ◽  
Machined Parts ◽  
Jet Electrodeposition ◽  
Fine Grained Structure ◽  
Metallic Parts

The principles of jet electrodeposition orientated by rapid prototyping were introduced , The nanocrystalline nickel parts with simple shape were fabricated using jet electrodeposition oriented by rapid prototyping. The microstructure and phase transformation of nanocrystalline nickel were observed under the scanning microscope and X-ray diffraction instrument . The results show that the successful fabrication of metallic parts demonstrates the potential of the jet electrodeposition process for prototyping technology . The jet electrodeposition can greatly enhance the limited current density, fine crystalline particles and improve deposition quality. The nickel parts prepared by jet electrodeposition own a fine-grained structure( average grain size 25.6nm) with a smooth surface and high dimensional accuracy under the optimum processing parameters..The dimensional accuracy as well as the surface quality of metallic parts and tools manufactured using jet electrodeposition techniques still lag far behind those of conventionally machined parts.

scholarly journals Dielectric properties of La/Mn codoped barium titanate ceramics

2016 ◽  
Vol 29 (2) ◽  
pp. 285-296 ◽  
Author(s):  
Vesna Paunovic ◽  
Vojislav Mitic ◽  
Milos Marjanovic ◽  
Ljubisa Kocic
Keyword(s):  
Dielectric Properties ◽  
Pechini Method ◽  
Local Area ◽  
Dissipation Factor ◽  
Curie Constant ◽  
Weiss Temperature ◽  
Fine Grained ◽  
Average Grain Size ◽  
Titanate Ceramics ◽  
La Doped

La/Mn codoped BaTiO3 ceramics with various La2O3 content, ranging from 0.3 to 1.0 at% La, were investigated regarding their microstructure and dielectric properties. The content of MnO2 was kept constant at 0.01 at% Mn in all samples. La/Mn codoped and undoped BaTiO3 were obtained by a modified Pechini method and sintered in air at 13000C for two hours. The homogeneous and completely fine-grained microstructure with average grain size from 0.5 to 1.5mm was observed in samples doped with 0.3 at% La. In high doped samples, apart from the fine grained matrix, the appearance of local area with secondary abnormal grains was observed. The dielectric properties were investigated as a function of frequency and temperature. The dielectric permittivity of the doped BaTiO3 was in the range of 3945 to 12846 and decreased with an increase of the additive content. The highest value for the dielectric constant at room temperature (er= 12846) and at the Curie temperature (er= 17738) were measured for the 0.3 at% La doped samples. The dissipation factor ranged from 0.07 to 0.62. The Curie constant (C), Curie-Weiss temperature (T0) and critical exponent (g) were calculated using the Curie-Weiss and the modified Curie-Weiss law. The highest values of Curie constant (C=3.27?105 K) was measured in the 1.0 at% La doped samples. The obtained values for g ranged from 1.04 to 1.5, which pointed out the sharp phase transformation from the ferroelectric to the paraelectric phase.

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