The Role of Deformation Banding in Grain Refinement under ECAP

2014 ◽  
Vol 783-786 ◽  
pp. 2641-2646 ◽  
Author(s):  
Rustam Kaibyshev ◽  
Sergey Malopheyev ◽  
Vladislav Kulitskiy ◽  
Marat Gazizov

The mechanism of grain refinement in an Al-5.4Mg-0.4Mn-0.2Sc-0.09Zr alloy subjected to equal-channel angular pressing (ECAP) at 300°C through route BC is considered. It was shown that the formation of geometrically necessary boundaries (GNB) aligned with a {111} plane at ε≤1 initiates the occurrence of continuous dynamic recrystallization (CDRX). Upon further strain the GNBs transform to low-to-moderate angle planar boundaries that produces lamellar structure. In the strain interval 2-4, 3D arrays of planar boundaries evolve due to inducing the formation of 2nd order and higher orders families of GNBs in new {111} planes. GNBs gradually convert to high-angle boundaries (HAB) with strain. A uniform recrystallized structure is produced at a true strain of ∼8. The role of slip concentration and shearing patterns in the formation of GNBs is discussed.

2011 ◽  
Vol 409 ◽  
pp. 41-46
Author(s):  
Marat Gazizov ◽  
Rustam Kaibyshev

A novel Al-Cu-Mg-Ag alloy with small additions of zirconium and scandium was subjected to equal channel angular pressing (ECAP) by using route BC at 300°C to strains ranging from ~1 to ~12. Initially, the alloy was subjected to solution treatment followed by water quenching; subsequent overageing was carried out at 380°C for 3 h. It was shown that continuous dynamic recrystallization (CDRX) occurs during ECAP resulting in partially recrystallized structure; at a total strain of ~12, the portion of high-angle boundaries (HAB) attains 50 pct., average misorientation is ~25°. Crystallites having elongated shape and an average size of ~1 μm are evolved after a total strain of ~12.


2004 ◽  
Vol 467-470 ◽  
pp. 1145-1150 ◽  
Author(s):  
S.R. Barrabes ◽  
M.E. Kassner ◽  
Maria Teresa Pérez-Prado ◽  
E. Evangelista

The micron-size grain refinement of pure a-zirconium obtained with elevated temperature tensile deformation was investigated. The development of low-misorientation subboundaries caused the serration of the original grain boundaries at low strains. The final microstructure (e.g. strains > 3) was predominantly composed of fine, equiaxed “crystallites” with ⅔ of the boundaries being of very low misorientations (< 3°) and the remaining ⅓ being high angle boundaries (θ > 8°, and typically 25-35°). Discontinuous dynamic recrystallization was excluded as a possible mechanism due to the absence of newly formed grain nuclei. The bimodal distribution of the crystallite or (sub)grain boundary misorientations is inconsistent with the occurrence of continuous dynamic recrystallization and rotational recrystallization. The continual thinning of the original grains, the serration of the high angle boundaries, the bimodal misorientation distribution of misorientations, ⅔ of boundaries of very low misorientations at high strains all strongly suggest geometric dynamic recrystallization and dynamic recovery as the grain refinement and restoration mechanisms.


2010 ◽  
Vol 667-669 ◽  
pp. 949-954 ◽  
Author(s):  
Anna Mogucheva ◽  
Rustam Kaibyshev

An Al-4.57%Mg–0.2%Sc was subjected to equal channel angular pressing up to fixed true strains of 1, 2, 4, 8 and 12 at a temperature of 300oC. It was shown that extensive grain refinement occurs in this alloy through continuous dynamic recrystallization. As a result, ECAP can provide the formation of subgrain structure, partially recrystallized structure and fully recrystallized structure. The type of structure evolved is dependent on strain imposed. At ε2, the formation of three-dimensional arrays of low-angle boundaries takes place. Next, in the strain interval from 4 to 8 these low-angle boundaries gradually convert into high-angle boundaries. At ε12, fully recrystallized structure is evolved. Yield stress and ultimate strength gradually increases with increasing strain. Mechanisms of strengthening are discussed.


Author(s):  
Anna Morozova ◽  
Elijah Borodin ◽  
Vladimir Bratov ◽  
Sergey Zherebtsov ◽  
Andrey Belyakov ◽  
...  

The microstructure evolution and grain refinement kinetics of a solution treated Cu &ndash; 0.1Cr &ndash; 0.06Zr alloy during equal channel angular pressing (ECAP) at a temperature of 673 K via route BC were investigated. The microstructure change during plastic deformation was accompanied by the microband formation and an increase in the misorienations of strain-induced subboundaries. The refinement of initial coarse grains was considered as a result of continuous dynamic recrystallization. The dynamic recrystallization kinetics was discussed in terms of grain/subgrain boundary triple junction evolution. The strain dependence of the triple junctions of high-angle boundaries can be expressed by a modified Johnson-Mehl-Avrami-Kolmogorov relationship with a strain exponent of about 1.49. Severe plastic deformation by ECAP led to substantial strengthening of the Cu-0.1Cr-0.06Zr alloy. The yield strength increased from 60 MPa in the initial state to 445 MPa after the total strain of 12.


Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4553
Author(s):  
Shaomin Lv ◽  
Jinbin Chen ◽  
Xinbo He ◽  
Chonglin Jia ◽  
Kang Wei ◽  
...  

Sub-solvus dynamic recrystallization (DRX) mechanisms in an advanced γ-γ’ nickel-based superalloy GH4151 were investigated by isothermal compression experiments at 1040 °C with a strain rate of 0.1 s−1 and various true strain of 0.1, 0.3, 0.5, and 0.7, respectively. This has not been reported in literature before. The electron backscatter diffraction (EBSD) and transmission electron microscope (TEM) technology were used for the observation of microstructure evolution and the confirmation of DRX mechanisms. The results indicate that a new dynamic recrystallization mechanism occurs during hot deformation of the hot-extruded GH4151 alloy. The nucleation mechanism can be described as such a feature, that is a primary γ’ (Ni3(Al, Ti, Nb)) precipitate embedded in a recrystallized grain existed the same crystallographic orientation, which is defined as heteroepitaxial dynamic recrystallization (HDRX). Meanwhile, the conventional DRX mechanisms, such as the discontinuous dynamic recrystallization (DDRX) characterized by bulging grain boundary and continuous dynamic recrystallization (CDRX) operated through progressive sub-grain merging and rotation, also take place during the hot deformation of the hot-extruded GH4151 alloy. In addition, the step-shaped structures can be observed at grain boundaries, which ensure the low-energy surface state during the DRX process.


Materials ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2437
Author(s):  
Guanshi Zhang ◽  
Zhimin Zhang ◽  
Yingze Meng ◽  
Zhaoming Yan ◽  
Xin Che ◽  
...  

The effects of repetitive upsetting extrusion under different starting temperatures on the microstructure and texture of GWZK124 alloy were investigated. The results clearly showed that the particles and second phases induced dynamic recrystallization (DRX), which can be explained by the particle-stimulated nucleation (PSN) mechanism. It was shown that grain refinement during repetitive upsetting extrusion (RUE) is dominated by a complicated combination of continuous dynamic recrystallization and discontinuous dynamic recrystallization. The RUEed alloys under different starting temperatures exhibited a bimodal microstructure comprising fine DRXed grains with weak texture and coarse deformed grains with strong texture. The DRXed grains could weaken the texture. As the RUE starting temperature decreased, the average grain size increased and the volume fraction of DRXed grains decreased.


2007 ◽  
Vol 546-549 ◽  
pp. 1297-1300 ◽  
Author(s):  
Y. Wang ◽  
Wen Zhu Shao ◽  
Liang Zhen ◽  
L. Lin ◽  
Y.X. Cui

The nucleation and development of dynamic recrystallization (DRX) in hot deformed superalloy Inconel 718 during uniaxial compression were investigated by optical microscopy and electron back-scattered diffraction (EBSD) technique. The results showed that the discontinuous dynamic recrystallization was the predominant DRX mechanism in this alloy. The variations of partial crystallographic orientations led to the individual nucleation inside the deformed grains, which implied the occurrence of local continuous dynamic recrystallization. The progressive subgrain rotation can be confirmed neither near the prior high angle grain boundaries nor within the original grains. It was found that, as the strain increased, the initial twin boundaries were gradually transformed to ordinary mobile high angle boundaries. Meanwhile, the new twin boundaries were formed inside the recrystallized grain necklaces. It was suggested that the characteristics of the twin boundaries evolution with increasing strain were associated with the transformation of initial twin boundaries as well as the generation of new ones, which resulted in the development of DRX.


2005 ◽  
Vol 475-479 ◽  
pp. 145-148 ◽  
Author(s):  
Jae-Young An ◽  
Suk Min Han ◽  
Young Jae Kwon ◽  
Yeon Chul Yoo

The high temperature deformation behavior of AISI 430 ferritic stainless steel has been studied over a temperature range of 800 to 1000°C and strain rate of 0.05-5.0/sec. The evolution of flow stress and microstructures showed the characteristics of continuous dynamic recrystallization (CDRX). The flow stress curves gradually decreased with increasing strain over the peak stress until 500% of strain without any steady state shown in typical austenitic stainless steel. Sub-grains of low angle firstly formed along the original high angle grain boundary were propagated into the inside of original grain and transformed to high angle. The CDRX grain sizes of AISI 430 deformed at 1000 °C and 0.5/sec was about 30-35㎛.


2011 ◽  
Vol 702-703 ◽  
pp. 135-138
Author(s):  
Rampada Manna ◽  
N.K. Mukhopadhyay ◽  
G.V.S. Sastry

Grain refinement of aluminum deformed by equal channel angular pressing is strongly dependent on the amount of strain. The refinement process at low to high strain level involves elongation of the existing grains by shear deformation, their subdivision into bands and subgrain formation within bands, intersection of the bands during subsequent passes and finally conversion of the subgrains to grains by continuous dynamic recrystallization process. At room temperature the conversion of subgrains to grains takes place by progressive lattice rotation.


2005 ◽  
Vol 488-489 ◽  
pp. 223-226 ◽  
Author(s):  
Xu Yue Yang ◽  
Masayoshi Sanada ◽  
Hiromi Miura ◽  
Taku Sakai

Hot deformation and associated structural changes were studied in compression of a magnesium alloy AZ31 with initial grain sizes (D0) of 22 µm and 90 µm at a temperature of 573K. D0 influences significantly the flow curve and the kinetics of grain refinement during hot deformation. For D0 = 22 µm, grain fragmentation takes place due to frequent formation of kink bands initially at corrugated grain boundaries and then in grain interiors in low strain, followed by full development of new fine grains in high strain. For D0 = 90 µm, in contrast, twinning takes place in coarser original grains, and then kink bands and new fine grains are formed mainly in finer ones at low strains. Then new grains are formed in necklace along the boundaries of coarse original grains, followed by their development into the grain interiors. Grain refinement in the Mg alloy can be concluded to result from a series of deformation-induced continuous reactions, they are essentially similar to continuous dynamic recrystallization (cDRX).


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