Superplasticity of an AA2519 Aluminum Alloy

2016 ◽  
Vol 838-839 ◽  
pp. 278-284
Author(s):  
Ivan Zuiko ◽  
Marat Gazizov ◽  
Rustam Kaibyshev
Keyword(s):  
Strain Rate ◽  
Thermomechanical Processing ◽  
Rate Sensitivity ◽  
Initial Strain Rate ◽  
Tensile Tests ◽  
Sensitivity Coefficient ◽  
Initial Strain ◽  
Strain Rates ◽  
Average Grain Size ◽  
Elongation To Failure

A commercial AA2519 alloy with a chemical composition of Al-5.64Cu-0.33Mn-0.23Mg-0.15Zr (in wt. %) was subjected to two-step thermomechanical processing (TMP) providing the formation of fully recrystallized structure with an average grain size of ~7 mm in 3 mm thin sheets. Superplastic tensile tests were performed in the temperature interval 450-535°C and initial strain rates ranging from ~2.8 x 10-4 to ~6.0 x 10-1 s-1. The highest elongation-to-failure of ~750% appears at a temperature of ~525°C and an initial strain rate of ~1.4 × 10-4 s-1 with the corresponding strain rate sensitivity coefficient of ~0.46.

Superplastic Behavior of an Al-Cu-Mg-Mn-Ag Alloy

2016 ◽  
Vol 870 ◽  
pp. 185-190
Author(s):  
F.F. Musin ◽  
B.O. Bolshakov ◽  
E. Domracheva
Keyword(s):  
Strain Rate ◽  
Microstructural Evolution ◽  
Rate Sensitivity ◽  
Initial Strain Rate ◽  
Sensitivity Coefficient ◽  
Strain Rates ◽  
Thermomechanical Process ◽  
Average Grain Size ◽  
Elongation To Failure ◽  
Superplastic Properties

The superplastic properties and microstructural evolution of a commercial Al-4.4%Cu-0.5%Mg-0.4%Mn-0.5%Ag-0.1%Ti alloy were examined under tension at temperatures ranging from 450 to 520°C and strain rates ranging from 6.9x10-5 to 6.9x10-2s-1. The refined microstructure with an average grain size of about 11m was produced in thin sheets by a commercially viable thermomechanical process. The highest elongation to failure of 540% was attained at a temperature of 500°C and an initial strain rate of 6.9x10-4 s-1 with the corresponding strain rate sensitivity coefficient of 0.55. The microstructural evolution during superplastic deformation of the aluminum alloy has been studied quantitatively. Processing at temperatures above 475°C and strain rate below 1.4x10-3s-1 resulted in fracturing almost without necking with cavitation playing a major role in the failure. In contrast, at low temperatures and/or high strain rates, fracture occurred in a ductile manner by localized necking. The relationship between superplastic ductility and microstructural evolution is analyzed.

Low-Temperature Superplasticity in an Al–Mg–Mn Alloy Subjected to ECAP and Subsequent Isothermal Rolling

2012 ◽  
Vol 735 ◽  
pp. 347-352
Author(s):  
Ilya Nikulin ◽  
Alla Kipelova ◽  
Rustam Kaibyshev
Keyword(s):  
Low Temperature ◽  
Strain Rate ◽  
Rate Sensitivity ◽  
Initial Strain Rate ◽  
Sensitivity Coefficient ◽  
Angular Pressing ◽  
Elongation To Failure ◽  
Fine Grained Structure ◽  
Superplastic Properties ◽  
Average Size

An ultra-fine grained structure with an average size of ~ 1 μm was produced in a commercial Al–5.4%Mg–0.5%Mn–0.1%Zr–0.12%Si–0.014%Fe alloy by hot equal-channel angular pressing (ECAP) followed by isothermal rolling (IR). It was found that in the strain rate interval from 5.6×10-4to 2.8×10-2s-1the alloy exhibits a low-temperature superplasticity with elongation-to-failure exceeding 400% and the strain rate sensitivity coefficient of ~0.3. The highest elongation-to-failure of ~ 620% appeared at a temperature of ~ 275°C and an initial strain rate of ~ 5.6×10-3s-1. The relationship between superplastic properties and microstructural evolution of the examined alloy is discussed.

Superplastic Behavior of Friction-Stir Welded Joints of an Al-Mg-Sc Alloy with Ultrafine-Grained Microstructure

2016 ◽  
Vol 838-839 ◽  
pp. 338-343 ◽  
Author(s):  
Sergey Malopheyev ◽  
Sergey Mironov ◽  
Igor Vysotskiy ◽  
Rustam Kaibyshev
Keyword(s):  
Strain Rate ◽  
True Strain ◽  
Rate Sensitivity ◽  
Initial Strain Rate ◽  
Sensitivity Coefficient ◽  
Friction Stir ◽  
Angular Pressing ◽  
Ultrafine Grained ◽  
Elongation To Failure ◽  
Superplastic Properties

The commercial Al-5.4Mg-0.2Sc-0.1Zr alloy was subjected to equal-channel angular pressing at 300°C to a true strain ~12 followed by cold rolling to a total thickness reduction of 80%. The ultrafine-grained sheets were joined by friction stir welding (FSW). To evaluate superplastic properties of the weldments, the tensile samples including all of the characteristic FSW microstructural zones were machined perpendicular to the welding direction and pulled up to failure in the temperature range of 400 to 500°C and at strain rates of 2.8×10-4 s-1 to 5.6×10-1 s-1. The friction-stir welded material exhibited excellent superplastic properties. The highest elongation-to-failure of ~1370% was recorded at a temperature of ~450°C and an initial strain rate of 5.6×10-2 s-1, where the strain rate sensitivity coefficient was about 0.64. The relationship between superplastic ductility and microstructure is discussed.

Superplastic Behavior of an AA2139 Subjected to ECAP

2016 ◽  
Vol 838-839 ◽  
pp. 373-378
Author(s):  
Marat Gazizov ◽  
Rustam Kaibyshev
Keyword(s):  
Thermomechanical Processing ◽  
Solution Treatment ◽  
Initial Strain Rate ◽  
Sensitivity Coefficient ◽  
Initial Strain ◽  
Strain Rates ◽  
High Angle ◽  
Superplastic Behavior ◽  
Angular Pressing ◽  
Average Size

An AA2139 alloy belonging to Al-Cu-Mg-Ag system was subjected to thermomechanical processing (TMP) included solution treatment at 525°C for 1 h, quenching in water, over-aging at 380°C for 3 h followed by equal-channel angular pressing (ECAP) at 250°C to a total strain of ~12 via route BC. This TMP produced a partially recrystallized structure with fine crystallites having an average size of ~0.9 μm and a fraction of high-angle boundaries of ~56%. Tensile test was performed in the temperature interval 300-500°C at initial strain rates ranging from ~1.8×10-4 to ~1.7×10-1 s-1. It was shown that the highest elongation-to-fracture of ~660% appears at a temperature of 400°C and an initial strain rate of 1.4×10-3 corresponding with the coefficient of sensitivity coefficient, m, of 0.34.

Mechanical Properties of an Al-5.4%Mg-0.5%Mn-0.1%Zr Alloy Subjected to ECAP and Rolling

2010 ◽  
Vol 667-669 ◽  
pp. 815-820 ◽  
Author(s):  
Sergey Malopheyev ◽  
Alla Kipelova ◽  
Ilya Nikulin ◽  
Rustam Kaibyshev
Keyword(s):  
Strain Rate ◽  
Crystallite Size ◽  
Rate Sensitivity ◽  
Average Crystallite Size ◽  
Initial Strain Rate ◽  
Sensitivity Coefficient ◽  
Angular Pressing ◽  
Elongation To Failure ◽  
Superplastic Properties ◽  
Zr Alloy

Superplasticity and microstructural evolution of a commercial Al-5.4%Mg-0.5%Mn-0.1%Zr alloy subjected to severe plastic deformation through equal-channel angular pressing (ECAP) and subsequent rolling was studied in tension at strain rates ranging from 1.4×10-4 to 5.6×10-2 s-1 in the temperature interval 400-550°C. The alloy had an unrecrystallized microstructure with an average crystallite size less than 5 m. The alloy exhibited the yield strength of ~370 MPa, ultimate strength of ~450 MPa and elongation-to-failure of ~15% at ambient temperature. In spite of small crystallite size the alloy shows moderate superplastic properties. The highest elongation-to-failures of ~450% appeared at a temperature of ~500°C and an initial strain rate of ~1.4×10-3 s-1, where the strain rate sensitivity coefficient, m, is of about 0.57. The relationship between superplastic ductilities and microstructure is discussed.

Low-Temperature Superplasticity in an Al-Mg-Sc Alloy Processed by ECAP

2016 ◽  
Vol 838-839 ◽  
pp. 422-427 ◽  
Author(s):  
Diana Yuzbekova ◽  
Anna Mogucheva ◽  
Rustam Kaibyshev
Keyword(s):  
Strain Rate ◽  
Rate Sensitivity ◽  
Sensitivity Coefficient ◽  
Strain Rates ◽  
Maximum Elongation ◽  
Superplastic Behavior ◽  
Angular Pressing ◽  
Ultrafine Grained ◽  
Elongation To Failure ◽  
Average Size

The ultrafine grained structure of an AA5024 with an average size of ∼0.7 μm was produced by equal-channel angular pressing (ECAP) at 300°C with a total strain of ~12. Superplastic behavior of this alloy was examined in the temperature interval 175 - 300°C at strain rates ranging from 10-4 to 10-1 s-1. The maximum elongation-to-failure of ~1200% with the corresponding strain rate sensitivity coefficient, m, of ∼0.49 was attained at a temperature of 275°C and a strain rate of 5.6×10–3s–1. At 175°C (~0.53Tm, where Tm is the melting point), the elongation-to-failure of ~370% with the m value of ~0.3 was found at ε̇=1.4×10–4 s–1.

Effect of Ultrasonic Treatment on the Characteristics of Superplasticity of Titanium Alloy Ti-6Al-4V

2018 ◽  
Vol 385 ◽  
pp. 53-58 ◽  
Author(s):  
Asiya Samigullina ◽  
Mariya Murzinova ◽  
Aygul Mukhametgalina ◽  
Alexander P. Zhilyaev ◽  
Ayrat A. Nazarov
Keyword(s):  
Ultrasonic Treatment ◽  
Superplastic Deformation ◽  
Rate Sensitivity ◽  
Tensile Tests ◽  
Sensitivity Coefficient ◽  
Strain Rates ◽  
Angular Pressing ◽  
Ultrafine Grained ◽  
Elongation To Failure ◽  
Induced Defects

Effect of ultrasonic treatment (UST) with an amplitude of oscillating tension-compression stresses 100 MPa on the characteristics of superplastic deformation of Ti-6Al-4V alloy with an ultrafine grained (UFG) structure processed by equal-channel angular pressing (ECAP) is studied. During tensile tests at 600°C with initial strain rates in the interval from 10-4 to 10-3 s-1, ultrasonically irradiated samples exhibit a reduced flow stress, higher values of the strain rate sensitivity coefficient and elongation to failure as compared to the samples tested directly after ECAP. Detailed studies of the microstructure of samples subjected to ECAP only and ECAP followed by UST revealed no considerable differences. It is suggested that the UST affected fine structure of the material bringing them to a state with a higher ability of relaxation of deformation-induced defects.

Superplasticity of AZ91 Alloy ECAPed with Different Routes

2011 ◽  
Vol 299-300 ◽  
pp. 94-97
Author(s):  
Feng Li ◽  
Sheng Guo ◽  
Xin Che ◽  
Li Jia Chen
Keyword(s):  
Grain Boundary ◽  
Strain Rate ◽  
Rate Sensitivity ◽  
Tensile Tests ◽  
Sensitivity Coefficient ◽  
Grain Boundary Sliding ◽  
Dislocation Creep ◽  
Az91 Alloy ◽  
Az91 Magnesium Alloy ◽  
Elongation To Failure

Equal channel angular pressing (ECAP) was conducted using the die with a 90° angled channel under routes A, BC and C for hot extruded AZ91 magnesium alloy. Tensile tests were carried out at 300 °C and initial strain rates ranging from 2×10−4 to 5×10−3 s−1. The experimental results show that different routes have obviously effect on elongation to failure. It is found that the highest elongation to failure is 410 % at a strain rate of 2×10−4 s−1 for the ECAPed AZ91 alloy with route BC. At the same strain rate, route BC can bring the greater superplasticitic deformation compared with routes A and C. Moreover, the strain rate sensitivity coefficient m values of about 0.3 to 0.5 are attained for the ECAPed AZ91 alloys with different routes. For the ECAPed AZ91 alloys, the main superplastic deformation mechanism is the grain boundary sliding, while the main accommodation mechanism is the dislocation creep mechanism controlled by the grain boundary diffusion.

High Strain Rate Superplasticity in a Zr and Sc Modified 7075 Aluminum Alloy Produced by ECAP

2008 ◽  
Vol 584-586 ◽  
pp. 164-169 ◽  
Author(s):  
Krystof Turba ◽  
Premysl Malek ◽  
Edgar F. Rauch ◽  
Miroslav Cieslar
Keyword(s):  
Aluminum Alloy ◽  
High Strain Rate ◽  
Strain Rate ◽  
High Strain ◽  
Rate Sensitivity ◽  
7075 Aluminum Alloy ◽  
Fine Grained ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Elongation To Failure

Equal-channel angular pressing (ECAP) at 443 K was used to introduce an ultra-fine grained (UFG) microstructure to a Zr and Sc modified 7075 aluminum alloy. Using the methods of TEM and EBSD, an average grain size of 0.6 1m was recorded after the pressing. The UFG microstructure remained very stable up to the temperature of 723 K, where the material exhibited high strain rate superplasticity (HSRSP) with elongations to failure of 610 % and 410 % at initial strain rates of 6.4 x 10-2 s-1 and 1 x 10-1 s-1, respectively. A strain rate sensitivity parameter m in the vicinity of 0.45 was observed at temperatures as high as 773 K. At this temperature, the material still reached an elongation to failure of 430 % at 2 x 10-2 s-1. These results confirm the stabilizing effect of the Zr and Sc additions on the UFG microstructure in a 7XXX series aluminum alloy produced by severe plastic deformation.

Superplastic Behavior of a Cu-Cr-Zr Alloy Subjected to ECAP

2016 ◽  
Vol 838-839 ◽  
pp. 404-409
Author(s):  
Roman Mishnev ◽  
Iaroslava Shakhova ◽  
Andrey Belyakov ◽  
Rustam Kaibyshev
Keyword(s):  
Grain Size ◽  
Dislocation Density ◽  
Strain Rate ◽  
Temperature Interval ◽  
Rate Sensitivity ◽  
Tensile Tests ◽  
Superplastic Behavior ◽  
Average Grain Size ◽  
Gauge Section ◽  
Zr Alloy

A Cu-0.87%Cr-0.06%Zr alloy was subjected to equal channel angular pressing (ECAP) at a temperature of 400 °C up to a total strain of ~ 12. This processing produced ultra-fine grained (UFG) structure with an average grain size of 0.6 μm and an average dislocation density of ~4×1014 m-2. Tensile tests were carried out in the temperature interval 450 – 650 °C at strain rates ranging from 2.8´10-4 to 0.55 s-1. The alloy exhibits superplastic behavior in the temperature interval 550 – 600 °C at strain rate over 5.5´10-3 s-1. The highest elongation-to-failure of ~300% was obtained at a temperature of 575 °C and a strain rate of 2.8´10-3 s-1 with the corresponding strain rate sensitivity of 0.32. It was shown the superplastic flow at the optimum conditions leads to limited grain growth in the gauge section. The grain size increases from 0.6 μm to 0.87 μm after testing, while dislocation density decreases insignificantly to ~1014 m-2.

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