Lightweight Aggregate Produced with Cold-Bonding of Fly Ash and Binder

2017 ◽  
Vol 908 ◽  
pp. 94-99 ◽  
Author(s):  
Vit Cerný ◽  
Jindrich Melichar ◽  
Magdalena Kocianova

Main object of this paper are results of ash usage in order to create artificial aggregates. Ashes are mineral residue of coal burning in thermal power stations. Fly ashes (high temperature ashes) are highly used in practice as supplement of cement and silicate components of silica materials. FBC ashes are not used such great scale. They can be used for restoration, mounds or for example also for production of ash autoclaved aerated concrete. [1] Production of artificial aggregate from sintered ash is possible mainly because of the fly ashes. [2] Focus of this paper is to compare various types of ashes for lightweight aggregate produced with cold-bonding. Apart from the fly ashes and FBC ashes are also tested bottom ashes from FBC technology. From the results could be assumed, that bottom ashes compared to their granularity could be used only very hardly. Fly ashes splendidly react with cement and reach higher strengths. But they need more than 10 % of binder in order to reach quality results. FBC ashes better cooperate with quicklime, but in order to reach suitable parameters they need smaller portion of binder.

2021 ◽  
Vol 323 ◽  
pp. 8-13
Author(s):  
Jadambaa Temuujin ◽  
Damdinsuren Munkhtuvshin ◽  
Claus H. Ruescher

With a geological reserve of over 170 billion tons, coal is the most abundant energy source in Mongolia with six operating thermal power stations. Moreover, in Ulaanbaatar city over 210000 families live in the Ger district and use over 800000 tons of coal as a fuel. The three thermal power plants in Ulaanbaatar burn about 5 million tons of coal, resulting in more than 500000 tons of coal combustion by-products per year. Globally, the ashes produced by thermal power plants, boilers, and single ovens pose serious environmental problems. The utilization of various types of waste is one of the factors determining the sustainability of cities. Therefore, the processing of wastes for re-use or disposal is a critical topic in waste management and materials research. According to research, the Mongolian capital city's air and soil quality has reached a disastrous level. The main reasons for air pollution in Ulaanbaatar are reported as being coal-fired stoves of the Ger residential district, thermal power stations, small and medium-sized low-pressure furnaces, and motor vehicles. Previously, coal ashes have been used to prepare advanced materials such as glass-ceramics with the hardness of 6.35 GPa, geopolymer concrete with compressive strength of over 30 MPa and zeolite A with a Cr (III) removal capacity of 35.8 mg/g. Here we discuss our latest results on the utilization of fly ash for preparation of a cement stabilized base layer for paved roads, mechanically activated fly ash for use in concrete production, and coal ash from the Ger district for preparation of an adsorbent. An addition of 20% fly ash to 5-8% cement made from a mixture of road base gave a compressive strength of ~ 4MPa, which exceeds the standard. Using coal ashes from Ger district prepared a new type of adsorbent material capable of removing various organic pollutants from tannery water was developed. This ash also showed weak leaching characteristics in water and acidic environment, which opens up an excellent opportunity to utilize.


2019 ◽  
Vol 48 (4) ◽  
pp. 745-755
Author(s):  
Le Van Thien ◽  
Ngo Thi Tuong Chau ◽  
Le Thi Tham Hong ◽  
Nguyen Thu Trang ◽  
Hiroyuki Futamata

2018 ◽  
Vol 149 ◽  
pp. 01074 ◽  
Author(s):  
H. Ez-zaki ◽  
A. Diouri ◽  
M. Maher ◽  
A. Aidi ◽  
T. Guedira

Nowadays, the cement industry is the largest emitter of CO2. In 2015, cement production accounts for roughly 8% of global CO2 emissions. In order to reduce this impact, cement plants are working on alternative solutions, for instance, producing cement by adding additives like fly ash known for reducing the emissions of CO2 and minimizing production costs. The thermal power stations in Morocco produce more than 500 000 tons per year. For ecological and sustainable development reasons, it is desirable to recycle these quantities according to beneficial methods to their addition in the cement. This study aims to investigate the influence of grinding fly ash on the physico-chemical and mechanical properties of fly ash blended CPJ45 cement. The addition of the fly ash particles to the grinder leads respectively to the breakage of the particles and to reduce the agglomeration effect in the balls of cement grinder. Fly ash milling was found to improve particles fineness, and increase the silica and alumina content in the cement. Furthermore, milled fly ash blended cements show higher compressive strength compared to unmilled fly ash blended cements, due to improved fly ash reactivity through their mechanical activation.


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