A Study on Bar Drawing Process of A356 Alloy in Semisolid State

2019 ◽  
Vol 285 ◽  
pp. 318-325
Author(s):  
Sudip Simlandi ◽  
Nilkanta Barman ◽  
Himadri Chattopadhyay
Keyword(s):  
Shear Rate ◽  
Aluminium Alloy ◽  
Numerical Solutions ◽  
Energy Requirement ◽  
A356 Alloy ◽  
Drawing Process ◽  
Semisolid State ◽  
Governing Equations ◽  
Semisolid Alloy ◽  
Viscosity Variation

A bar drawing process of an aluminium alloy in semisolid state is presented in the work. The drawing process depends on various parameters such as temperature, die-angle, shear rate etc., accordingly a study is considered. The work involves development of a model to investigate the drawing process of A356 alloy in semisolid range. The rheology of the alloy in semisolid state shows a distinct behaviour and reduces energy requirement during the drawing process. In the context, a model suitably represents the rheology of the alloy is considered to perform a study of the process in details. An analytical and a numerical solutions are combined together to solve the governing equations. Finally, in the work, the distribution of velocity, viscosity variation and drawing power of the semisolid alloy under shear are predicted in the domain. It is found that the energy requirement is reasonably less in case of semisolid bar drawing process compare to a conventional bar drawing process. Finally, the drawing power required to deform a conventional solid A356 alloy is compared with that of the semisolid A356 alloy.

Modelling of Extrusion Process for Aluminium A356 Alloy

2014 ◽  
Vol 217-218 ◽  
pp. 188-194 ◽  
Author(s):  
Sudip Simlandi ◽  
Nilkanta Barman ◽  
Himadri Chattaopadhyay
Keyword(s):  
Shear Stress ◽  
Solid State ◽  
Numerical Solutions ◽  
Energy Requirement ◽  
A356 Alloy ◽  
Extrusion Process ◽  
Solid Alloy ◽  
Governing Equations ◽  
Semisolid Alloy ◽  
Semi Solid

In the present work, a model is developed to study extrusion process of A356 alloy in semi-solid state. The distinct rheology of the semisolid alloy reduces energy necessity during extrusion process. Accordingly, a proper rheological model of the alloy is considered in the model towards a detailed study of the process. A combination of analytical and numerical solutions is considered for solving the governing equations. The work finally predicts distribution of velocity and shear stress of the alloy under shear in the considered domain. It also predicts the energy requirement during the extrusion process. It is demonstrated that for semisolid extrusion, reasonably less energy is required as compared to a conventional extrusion process Keywords: Extrusion, semi-solid alloy, apparent viscosity, extrusion power

Thermal Post-Buckling Analysis of Functionally Graded Composite Plates with Nonlinear Aerodynamic Forces

2010 ◽  
Vol 123-125 ◽  
pp. 280-283
Author(s):  
Chang Yull Lee ◽  
Ji Hwan Kim
Keyword(s):  
Material Properties ◽  
Numerical Solutions ◽  
Virtual Work ◽  
Shear Deformation Theory ◽  
Composite Plates ◽  
Buckling Analysis ◽  
Functionally Graded ◽  
Governing Equations ◽  
Functionally Graded Composite ◽  
Post Buckling

The post-buckling of the functionally graded composite plate under thermal environment with aerodynamic loading is studied. The structural model has three layers with ceramic, FGM and metal, respectively. The outer layers of the sandwich plate are different homogeneous and isotropic material properties for ceramic and metal. Whereas the core is FGM layer, material properties vary continuously from one interface to the other in the thickness direction according to a simple power law distribution in terms of the volume fractions. Governing equations are derived by using the principle of virtual work and numerical solutions are solved through a finite element method. The first-order shear deformation theory and von-Karman strain-displacement relations are based to derive governing equations of the plate. Aerodynamic effects are dealt by adopting nonlinear third-order piston theory for structural and aerodynamic nonlinearity. The Newton-Raphson iterative method applied for solving the nonlinear equations of the thermal post-buckling analysis

scholarly journals Effect of SiC Particulate Reinforcement in A356 / LM25 Alloy Composites and in their Hybrids

2019 ◽  
Vol 8 (2S11) ◽  
pp. 3984-3988
Keyword(s):  
Aluminium Alloy ◽  
High Performance ◽  
Hybrid Composites ◽  
Turbine Blades ◽  
A356 Alloy ◽  
Ceramic Materials ◽  
Brake Pads ◽  
Piston Cylinder ◽  
Treatment Processes ◽  
Sic Composites

LM25/A356 Aluminium Silicon alloy is characterized by high mechanical strength, corrosion resistance, machinabilty and excellent castability. Its prominent usage is found in high performance applications like in the automotive piston, cylinder blocks and heads, valve lifters, alloy wheels, brake pads and also in turbine blades. The prospects in applications of A356 are improved by heat treatment processes. Moreover the production of A356 Aluminium alloy composites renders provision for effectively tailoring the mechanical properties of the material by reinforcing the particulates of different ceramic materials at varying propositions. Although there are wide ranges of ceramic materials that could be potentially reinforced into A356 aluminium alloys, this paper exclusively reviews on SiC particulate reinforced A356 alloy composites and also its hybrid composites fabricated by strir casting method. This paper brings out the researches performed with A356/SiC composites under various experiment conditions to make this aluminium alloy available for other wide applications.

Research of Preparing Parameters in the Complex Process on Microstructure in Semisolid A356 Alloy Slurry with Micro-Addition of La

2016 ◽  
Vol 877 ◽  
pp. 114-120
Author(s):  
Zheng Liu ◽  
Li Na Xu ◽  
Jia Yi Zhang ◽  
Guang Zhu Bai ◽  
Xiao Mei Liu
Keyword(s):  
A356 Alloy ◽  
Low Frequency ◽  
Electromagnetic Stirring ◽  
Pouring Temperature ◽  
Complex Process ◽  
Stirring Time ◽  
Semisolid Alloy ◽  
Addition Amount ◽  
Low Superheat

Based on the green and saving concept, a complex process preparing semisolid alloy slurry was developed, which was composed of the low superheat pouring and low frequency electromagnetic stirring. The semisolid A356-La slurry was prepared by the complex process, and the microstructure of the semisolid A356-La alloy was researched under the different preparing parameters in the complex process, such as the pouring temperature, electromagnetic stirring frequency, stirring time and micro-addition of La. The results indicated that it was feasible to reduce the addition of La and consumption of energy during the preparation of semisolid alloy slurry by optimizing the preparing parameters in the complex process. The suitable preparing parameters were obtained by the experiment, in which the pouring temperature was 630 °C, the frequency of electromagnetic stirring was 30 Hz, and the stirring time was 8 s. When semisolid A356 alloy slurry added 0.3 wt% La was prepared by the suitable preparing parameters in the complex process, the refining effects on microstructure in the semisolid A356-0.3La alloy was indistinguishable with that of the conventional addition amount of 0.6 wt% La in semisolid A356 alloy prepared by low superheat pouring.

Heat Transfer in a Laminar Channel Flow Generated by Injection Through Porous Walls

2007 ◽  
Vol 129 (8) ◽  
pp. 1048-1057 ◽  
Author(s):  
Clarisse Fournier ◽  
Marc Michard ◽  
Françoise Bataille
Keyword(s):  
Channel Flow ◽  
Numerical Solutions ◽  
Scaling Law ◽  
Similarity Solutions ◽  
Temperature Profiles ◽  
Governing Equations ◽  
Temperature Boundary ◽  
Laminar Channel Flow ◽  
Porous Walls ◽  
Uniform Fluid

Steady state similarity solutions are computed to determine the temperature profiles in a laminar channel flow driven by uniform fluid injection at one or two porous walls. The temperature boundary conditions are non-symmetric. The numerical solution of the governing equations permit to analyze the influence of the governing parameters, the Reynolds and Péclet numbers. For both geometries, we deduce a scaling law for the boundary layer thickness as a function of the Péclet number. We also compare the numerical solutions with asymptotic expansions in the limit of large Péclet numbers. Finally, for non-symmetric injection, we derive from the computed temperature profile a relationship between the Nusselt and Péclet numbers.

Spray Cloud Formation Over Marine Vessels by a Water Breakup Model

2017 ◽  
Author(s):  
Saeed R. Dehghani ◽  
Greg F. Naterer ◽  
Yuri S. Muzychka
Keyword(s):  
Numerical Solutions ◽  
Reynolds Numbers ◽  
Cloud Formation ◽  
Sea Spray ◽  
Governing Equations ◽  
Fishing Vessel ◽  
Wave Impact ◽  
Droplet Sizes ◽  
Marine Vessels ◽  
Breakup Model

Water breakup affects the variety of droplet sizes and velocities in a cloud of spray resulting from a sea wave striking a vessel bow. The Weber and Reynolds numbers of droplets are the main parameters for water breakup phenomena. “Stripping breakup” is a faster phenomenon than “bag breakup” and occurs at higher velocities and with larger diameters of droplets. A water breakup model employs droplet trajectories to develop a predictive model for the extent of spray cloud. The governing equations of breakup and trajectories of droplets are solved numerically. Stripping breakup is found as the major phenomenon in the process of the formation of wave-impact sea spray. Bag breakup acts as a complementary phenomenon to the stripping breakup. The extent of the spray as well as wet heights, for a Mediumsized Fishing Vessel (MFV), are obtained by numerical solutions. The results show that bag breakup occurs at higher heights. In addition, there is no breakup when droplets move over the deck.

An Elastic-Plastic Stress Analysis of the Specimen Used in the Torsional Kolsky Bar

1980 ◽  
Vol 47 (2) ◽  
pp. 278-282 ◽  
Author(s):  
Eric K. C. Leung
Keyword(s):  
Numerical Solutions ◽  
Elastic Stress ◽  
Dynamic Testing ◽  
Kolsky Bar ◽  
The Finite Element Method ◽  
Governing Equations ◽  
Elastic Plastic ◽  
Applied Torque ◽  
Torsional Kolsky Bar ◽  
Tubular Specimens

This paper examines the stress concentration, the yielding process, and the growth of the elastic-plastic boundary as a function of applied torque in tubular specimens with a short thin-walled section. Although the analysis is entirely quasi-static, it can, under the proper circumstances, be applied to the deformation of short specimens as generally used for dynamic testing in the torsional Kolsky bar. In the analysis, the governing equations for both elastic and elastic-plastic analyses are presented, the latter taking into account work hardening. Numerical solutions of these equations employ the finite-element method. The elastic stress distribution in the specimen and the elastic-plastic enclaves are presented for various loading stages.

Numerical Solutions of Natural Convection Flow of a Dusty Nanofluid About a Vertical Wavy Truncated Cone

2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Sadia Siddiqa ◽  
Naheed Begum ◽  
M. A. Hossain ◽  
Rama Subba Reddy Gorla
Keyword(s):  
Natural Convection ◽  
Mass Transport ◽  
Numerical Solutions ◽  
Convection Flow ◽  
Governing Equations ◽  
Natural Convection Flow ◽  
Two Phase ◽  
Heat And Mass Transport ◽  
Implicit Finite Difference ◽  
Control Skin

This paper reports the numerical results for the natural convection flow of a two-phase dusty nanofluid along a vertical wavy frustum of a cone. The general governing equations are transformed into parabolic partial differential equations, which are then solved numerically with the help of implicit finite difference method. Comprehensive flow formations of carrier and dusty phases are given with the aim to predict the behavior of heat and mass transport across the heated wavy frustum of a cone. The effectiveness of utilizing the nanofluids to control skin friction and heat and mass transport is analyzed. The results clearly show that the shape of the waviness changes when nanofluid is considered. It is shown that the modified diffusivity ratio parameter, NA, extensively promotes rate of mass transfer near the vicinity of the cone, whereas heat transfer rate reduces.

Experiments on Laminar Flow about a Rotating Sphere in an Air Stream

1987 ◽  
Vol 201 (6) ◽  
pp. 427-438 ◽  
Author(s):  
M A I El-Shaarawi ◽  
M M Kemry ◽  
S A El-Bedeawi
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Laminar Flow ◽  
Numerical Solutions ◽  
Separation Angle ◽  
Governing Equations ◽  
Rotating Sphere ◽  
Axis Of Rotation ◽  
Air Stream ◽  
Uniform Stream

Laminar flow about a rotating sphere which is subjected to a uniform stream of air in the direction of the axis of rotation is investigated experimentally. Measurements of the velocity components within the boundary layer and the separation angle were performed at a Reynolds number, Re, of 10 000 and Ta/Re 2 of 0, 1 and 5. These measurements are compared with the numerical solutions of the same problem where either theoretical potential or actual experimental boundary conditions are imposed on the governing equations.

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