Improvement of technology and equipment for the production of iron ore raw materials for modern blast-furnace smelting

Author(s):  
Vitalii Lyalyuk ◽  
Nikolay Stupnik ◽  
Feleks Zhuravlev ◽  
Evgeny Chuprinov ◽  
Irina Lyachova ◽  
...  
2011 ◽  
Vol 312-315 ◽  
pp. 1198-1203 ◽  
Author(s):  
A.N. Dmitriev ◽  
Yu.A. Chesnokov ◽  
G.Yu. Arzhadeeva ◽  
Yu.P. Lazebnaya

The iron ore raw materials and coke quality is the basic reserve of improvement of blast furnace technology. Some of the quality indicators of iron ore raw materials and coke and their influence on the main parameters of the blast furnace smelting are considered in this paper.


2019 ◽  
Author(s):  
Feleks Zhuravlev ◽  
Vitalii Lyalyuk ◽  
Nikolay Stupnik ◽  
Vladimir Morkun ◽  
Evgeny Chuprinov ◽  
...  

2012 ◽  
Vol 322 ◽  
pp. 87-106 ◽  
Author(s):  
A.N. Dmitriev ◽  
Yu.A. Chesnokov ◽  
G.Yu. Arzhadeeva

The most important problem at the blast furnace process developing is the great coke consumption decreasing at the minimization of the general energy costs. One of the most effective ways of iron-making technical progress is the iron ore materials and coke physicochemical properties improvement which allows to increase the iron productivity and decrease the specific coke rate without construction of new blast furnaces and concentrating mills. Some of the quality indicators of iron ore raw materials and coke and their influence on the main parameters of a blast furnace smelting are considered in the paper.


2012 ◽  
Vol 602-604 ◽  
pp. 365-375 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
Galina Yu. Vitkina ◽  
Yu.A. Chesnokov

A new method of the estimation of influence of the iron ore materials and coke metallurgical properties on the efficiency of blast furnace smelting is developed. It consists in the following stages: the laboratory tests with the definition of the iron ore materials and coke metallurgical properties; the analytical study of the influence of these characteristics on the efficiency of blast furnace smelting using by mathematical models; the experimental industrial and industrial tests. The developed methodological basis allows to obtain improved criteria for evaluating the metallurgical characteristics of the raw materials and to explain the mechanism of their effect on the reaction of the direct and indirect recovery in the blast furnace. Therefore it allows to formulate recommendations to improve the blast furnace smelting technology.


2021 ◽  
Vol 1026 ◽  
pp. 102-108
Author(s):  
Galina Yu. Vitkina ◽  
Andrey N. Dmitriev ◽  
Roman V. Alektorov ◽  
Elena A. Vyaznikova

Questions about the oxidative roasting of iron ore raw materials (agglomerates and pellets) are studied. Features of the phase structure of the iron ore raw materials containing titan and vanadium are discussed. Reducibility, durability, and the softening and melting temperatures of metallurgical iron ore raw materials are studied in vitro. The objects of the research are titaniferous ores containing different amounts of titan dioxide. The behaviors of agglomerates and pellets in a blast furnace are studied, and the influence of their physical and chemical properties on heat and mass transfer processes are researched by means of a mathematical model. The main indices of blast furnace smelting—productivity, coke consumption, composition of top gas, cast iron, and slag—are shown. It is established that the increase in titanium dioxide content in pellets, as the amount of concentrate with increased TiO2 content increases, does not cause deterioration in the quality of iron ore raw materials being prepared for blast furnace smelting. At the same time, as the hot strength of raw materials increases, the temperature at which softening begins increases and the temperature interval of softening of materials decreases.


Author(s):  
Feleks Zhuravlev ◽  
Vitalii Lyalyuk ◽  
Nikolay Stupnik ◽  
Vladimir Morkun ◽  
Evgeny Chuprinov ◽  
...  

2020 ◽  
Vol 299 ◽  
pp. 681-686
Author(s):  
Boris Yur'ev ◽  
Vladimir A. Gol'tsev ◽  
Vyacheslav Dudko

Firing of various basicity pellets and sintering of Kachkanar concentrates were evaluated on a pilot plant. Mineral analysis was carried out for fired pellets and those reduced in a derivatograph in gas with composition close to that of blast furnace gas. Structure and metallurgical property dependence of pellets and agglomerate on their basicity was studied. Failure mechanism of fluxed pellets was considered. Blast furnace smelting process was developed for Kachkanar iron ore raw material with various fluxing degree, consisting of low-basic pellets, and high basic agglomerate characterized by low failure characteristics at reduction and ensuring high gas permeability in blast furnace top. Optimal values of agglomerate basicity, carbon content in burden and ferrous oxide in agglomerate, ensuring its high reducibility and adequate reduction degree index, were determined. Optimal ratio of pellets and agglomerate in a blast furnace, which implementation contributes to improved furnace performance, was detected.


2017 ◽  
Vol 89 (10) ◽  
pp. 1543-1551 ◽  
Author(s):  
A. N. Dmitriev ◽  
G. Yu. Vitkina ◽  
R. V. Petukhov

AbstractThe questions of an experimental study on the qualitative characteristics of iron ore raw materials (durability, reducibility, softening and melting temperatures) and their influence on indicators of blast furnace smelting (coke consumption and productivity) are considered.


2019 ◽  
Vol 946 ◽  
pp. 450-455
Author(s):  
Boris Yur'ev ◽  
Vyacheslav Dudko

We have studied the influence of oxidation-reduction reactions on the structure and strength behavior of the Kachkanar fluxed pellets both in their initial condition and during reduction. It has been discovered that at heating rates and temperatures found in industrial units the roasted pellets that are not oxidized to a full extent and are characterized by zonal structure do not meet the requirements imposed for the blast-furnace smelting raw materials. To develop a process that would ensure high metallurgical properties, we have analyzed the hematite dissociation reaction. It was found that the temperature and the content of slag-forming oxides influence this reaction. A sinter pot was used to carry out the research and determine metallurgical properties of partially dissociated pellets. The obtained results helped to develop a process to dissociate hematite at lower temperatures with calcium ferrosilicate melt. Such pellets are reduced at the temperatures of over 700оС, which prevents their destruction in blast furnaces.


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