Conduction Roaster for Accelerated Roasting of Peanut

2021 ◽  
Vol 58 (02) ◽  
pp. 112-123
Author(s):  
Rakesh Kumar Raigar ◽  
Hari Niwas Mishra

Roasting is one of the thermo-mechanical operation in cereals and oilseeds processing. Low-capacity machine for mechanisation of roasting is necessary for small-scale processing. A conduction-type motorised rotary roaster (8 kg per batch) was designed and developed for roasting of peanuts. Performance of the roaster was evaluated in terms of moisture loss, scorched kernels, and specific energy consumption for accelerated roasting of peanut. The effects of different roasting conditions were studied to determine the optimum operating conditions of the roaster. Quality indices of peanuts as moisture loss (kg.kg-1), scorched kernel (%), and specific energy consumption (kWh.kg-1) were dependent on the operating conditions. The optimum value of moisture loss (0.041± 0.003 kg.kg-1), scorched kernel (0.93± 0.0.004 % ), and specific energy consumption (0.185 ± 0.005 kWh.kg-1) were obtained at roasting temperature of 170°C, roasting time of 15 min, and rotational speed of 20 rpm for roasting peanut. The roasting characteristics of peanut decreased linearly with increase in the temperature and time; and decrease in the rotational speed. The inferior quality parameters were observed at higher temperatures, speed and medium time of roasting. The study indicated optimum roasting temperature of peanut to be 170°C, and further increase in the process temperature had undesirable effects on roasted peanut quality due to high loss of moisture.

2020 ◽  
Vol 12 (6) ◽  
pp. 168781402093045
Author(s):  
Muhammad Usman ◽  
Muhammad Wajid Saleem ◽  
Syed Saqib ◽  
Jamal Umer ◽  
Ahmad Naveed ◽  
...  

Considering the importance of alternative fuels in IC engines for environment safety, compressed natural gas has been extensively employed in SI engines. However, scarce efforts have been made to investigate the effect of compressed natural gas on engine lubricant oil for a long duration. In this regard, a comprehensive analysis has been made on the engine performance, emissions, and lubricant oil conditions using gasoline ( G)92 and compressed natural gas at different operating conditions using reliable sampling methods. The key parameters of the engine performance like brake power and brake-specific energy consumption were investigated at 80% throttle opening within 1500–4500 range of r/min. For the sake of emission tests, speed was varied uniformly by varying the load at a constant throttle. Furthermore, the engine was run at high and low loads for lubricant oil comparison. Although compressed natural gas showed a decrease in brake-specific energy consumption (7.94%) and emissions content, ( G)92 performed relatively better in the case of brake power (39.93% increase). Moreover, a significant improvement was observed for wear debris, lubricant oil physiochemical characteristics, and additives depletion in the case of compressed natural gas than those of ( G)92. The contents of metallic particles were decreased by 23.58%, 36.25%, 42.42%, and 66.67% for iron, aluminum, copper, and lead, respectively, for compressed natural gas.


Author(s):  
Xunan Liu ◽  
Changqing Du ◽  
Mingxi Liu

The cutting head is the key component of a road header in tunnel excavation, where the concept of the spiral angle design directly affects the comprehensive performance, which includes cutting resistance, fluctuation coefficient, specific energy consumption, cutting head stress distribution, and so on. Based on the theory of rock-breaking by pick, the mechanical model of pick was established, and the three-dimensional force vector in the WORKBENCH coordinate system was determined. The 3D model of the proposed cutting head was designed using PRO/E and the static simulation was carried out using WORKBENCH, while the stress information of key parts was obtained. Furthermore, a four-dimensional fitting method was used to investigate the influence of the horizontal swing speed, rotational speed, and spiral angle of the cutting head, on the stress of the cutting head assembly. By setting the horizontal swing speed, rotational speed and the spiral angle as design variables and the specific energy consumption, total cutting resistance, fluctuation coefficient, power consumption, and stress on cutting head assembly as the objective function; the multiobjective optimization function of the cutting head was established. By using genetic algorithm, the complex problem has been solved. The solution of this optimization function provides the horizontal swing speed, rotational speed, and spiral angle values, where the optimal performance is achieved, in the aspect of energy consumption, cutting resistance, fluctuation coefficient, cutting power, and cutting motor power. This method provides solid guidance and is a great reference in spiral angle design and optimization.


Membranes ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 595
Author(s):  
Mudhar A. Al-Obaidi ◽  
Alejandro Ruiz-García ◽  
Ghanim Hassan ◽  
Jian-Ping Li ◽  
Chakib Kara-Zaïtri ◽  
...  

Reverse Osmosis (RO) has already proved its worth as an efficient treatment method in chemical and environmental engineering applications. Various successful RO attempts for the rejection of organic and highly toxic pollutants from wastewater can be found in the literature over the last decade. Dimethylphenol is classified as a high-toxic organic compound found ubiquitously in wastewater. It poses a real threat to humans and the environment even at low concentration. In this paper, a model based framework was developed for the simulation and optimisation of RO process for the removal of dimethylphenol from wastewater. We incorporated our earlier developed and validated process model into the Species Conserving Genetic Algorithm (SCGA) based optimisation framework to optimise the design and operational parameters of the process. To provide a deeper insight of the process to the readers, the influences of membrane design parameters on dimethylphenol rejection, water recovery rate and the level of specific energy consumption of the process for two different sets of operating conditions are presented first which were achieved via simulation. The membrane parameters taken into consideration include membrane length, width and feed channel height. Finally, a multi-objective function is presented to optimise the membrane design parameters, dimethylphenol rejection and required energy consumption. Simulation results affirmed insignificant and significant impacts of membrane length and width on dimethylphenol rejection and specific energy consumption, respectively. However, these performance indicators are negatively influenced due to increasing the feed channel height. On the other hand, optimisation results generated an optimum removal of dimethylphenol at reduced specific energy consumption for a wide sets of inlet conditions. More importantly, the dimethylphenol rejection increased by around 2.51% to 98.72% compared to ordinary RO module measurements with a saving of around 20.6% of specific energy consumption.


2019 ◽  
Vol 4 (2) ◽  
pp. 90-102
Author(s):  
O. E. Shabaev ◽  
P. P. Zinchenko ◽  
A. V. Meznikov

Intensification of coal mining from mine seams of 0.55–1.20 m thick requires increasing efficiency of loose coal loading that may be achieved by selecting the optimal parameters of auger operating device of a shearer. The most reliable way to determine effect of the auger parameters on the energy parameters of the shearer operation is experimental research in actual operating conditions. As the subjects of the research, we selected up-to-date UKD400 and UKD200-500 shearers, operating in representative conditions of the Krasny Partizan mine of SE SVERDLOVANTRATSIT and Ternovskaya mine of DTEK PAVLOGRADUGOL PJSC. An adaptive method for specific mining operating conditions is proposed for determining the specific energy consumption of the shearers on material disruption and loading for thin seams in actual operating conditions based on fixing the values of currents of the cutting drive motors. Based on processing of the experimental data, an indicative dependence of the power for rock mass loading on the feed rate and the effective width of the operating device is determined. Increasing the auger effective width results in increasing the loading power and specific energy consumption. At the same time, the higher the shearer feed rate, the greater the growth of the loading power and specific energy consumption. This is due to the beginning of the process of loose rock mass circulation, and the larger the auger effective width, the more intensive the circulation process, and at the lower feed rate of the shearer the process starts. A method is proposed for selecting the auger optimum effective width based on the criteria of minimum specific energy consumption and maximum commercial productivity.


2010 ◽  
Vol 142 (3) ◽  
pp. 48-58
Author(s):  
Jacek KROPIWNICKI

A method of a reference fuel consumption calculation for a registered operating conditions has been presented in this work. The operating conditions have been described using specific energy consumption, which takes into account both an influence of external conditions and driver’s style of driving. Results of experiments performed on the territory of the city of Gdańsk in normal urban traffic have been presented. The new concept of estimation of vehicle drive system efficiency and related examples have been also included.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
El-Sayed Khater ◽  
Adel Bahnasawy ◽  
Osama Morsy

AbstractAn automatic feeder for fish feeding was manufactured and evaluated successively. Feed pellet size, air flow rate and feeder screw speed were the most important factors affecting the performance and efficiency of the automatic feeder. It was tested at 3 sizes of pellets (1, 2 and 3 mm), 3 air flow rates (10, 15 and 20 m3 min−1) and 5 screw speeds (180, 360, 540, 720 and 900 rpm). The automatic feeder productivity, efficiency, specific energy consumption and costs were determined. The obtained results indicated that the automatic feeder productivity increases with increasing feed pellets size, air flow rate and rotational speed of screw treatments under study, the automatic feeder efficiency increased with increasing rotational speed of screw until it reached the highest value at 540 rpm and then remain constant at 720–900 rpm and after that decreased with increasing speed. Meanwhile, the specific energy consumption of automatic feeder decreased with increasing feed pellets size, air flow rate and rotational speed of screw treatments under study. The total cost of using automatic feeder ranged from 0.09 to 0.16 EGP kg−1 ($ = 15.63 EGP) for all treatments under study. This feeder will save time, effort and cost for fish industry.


2021 ◽  
Vol 9 ◽  
Author(s):  
Tianbiao He ◽  
Muhammad Abdul Qyyum ◽  
Zhongming Zhou ◽  
Ashfaq Ahmad ◽  
Mohammad Rehan ◽  
...  

Biomethane is regarded as a promising renewable energy source, with great potential to satisfy the growth of energy demands and to reduce greenhouse gas emissions. Liquefaction is a suitable approach for long distances and overseas transportation of biomethane; however, it is energy-intensive due to its cryogenic working condition. The major challenge is to design a high-energy efficiency liquefaction process with simple operation and configuration. A single mixed refrigerant biomethane liquefaction process adopting the cryogenic liquid turbine for small-scale production has been proposed in this study to address this issue. The optimal design corresponding to minimal energy consumption was obtained through the black-hole-based optimization algorithm. The effect of the minimum internal temperature approach (MITA) in the main cryogenic heat exchanger on the biomethane liquefaction process performance was investigated. The study results indicated that the specific energy consumption of modified case 2 with MITA of 2°C was 0.3228 kWh/kg with 21.01% reduction compared to the published base case. When the MITA decreased to 1°C, the specific power of modified case 1 reduced to 0.3162 kWh/kg, which was 24.96% lower than the base case. In terms of exergy analysis, the total exergy destruction of the modified cases 1, 2, and 3 was 31.28%, 22.27%, and 17.51% lower than the base case, respectively. This study’s findings suggested that introducing the cryogenic liquid turbine to the single mixed refrigerant-based biomethane liquefaction process could reduce the specific energy consumption and total exergy destruction significantly. Therefore, this study could provide a viable path for designing and improving the small-scale biomethane liquefaction process.


2014 ◽  
Vol 69 (5) ◽  
pp. 1088-1093 ◽  
Author(s):  
H. Itokawa ◽  
K. Tsuji ◽  
K. Yamashita ◽  
T. Hashimoto

In Japan, membrane bioreactor (MBRs) have been installed in 17 small-scale municipal wastewater treatment plants (WWTPs) in the past 8 years, together with two recently installed MBRs for larger-scale WWTPs. In this study, design and operating data were collected from 17 of them as part of a follow-up survey, and aspects including system design, biological treatment, membrane operation, problems and costs were overviewed. Because most of the MBRs were designed according to standardized guidance, system configuration of the plants was similar; pre-denitrification using the Modified Ludzack-Ettinger (MLE) process with membrane units submerged in aerobic tanks, following a fine screen and flow equalization tank. This led to effluent quality with biochemical oxygen demand and T-N of less than 3.5 and 7.4 mg/L, respectively, for nine plants on an annual average basis. It was a common practice in extremely under-loaded plants to operate the membrane systems intermittently. Frequency of recovery cleaning events was plant-specific, mostly ranging from 1 to 5 times/year. Cost evaluation revealed that specific construction costs for the small-scale MBRs were no more than for oxidation ditch plants. Although specific energy consumption values tended to be high in the under-loaded plants, the demonstration MBR, where several energy reducing measures had been incorporated, attained specific energy consumption of 0.39 kWh/m3 under full-capacity operation.


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