Determine the Optimum Efficiency of Transformer Cores Using Comparative Study Method

The transformer is one of the most discussed and important components of electrical power systems because of its reliability, durability and energy conversion capability. It is also useful in load sharing, which reduces system burden, but is also responsible for a sufficient number of losses, as it is used in different types of electric appliances that require voltage conversion. The no-load losses of transformers have gained much attention from research perspective because of its operating cost throughout its lifetime. Many studies were carried out to achieve the highest possible efficiency, decreasing certain losses by using different methods and materials. However, the local market in Pakistan is far behind in the field of efficient core material manufacturing of transformers, which is why consumers are unable to obtain efficient electric appliances. Due to these loss-making appliances, the overall residential load increases and the consumers are charged with heavy electricity bills. This proposed study discusses core losses, different core comparisons, T/F efficiency and advancement in the core material. To accomplish a core comparison, two locally available core materials are used to fabricate two different T/F, and some tests such as open-circuit and short-circuit tests are performed to discover their losses, thermal degradation, and output efficiencies.

Microstructure Characteristics and Strengthening Behavior of Cu-Bearing Non-Oriented Silicon Steel: Conventional Process versus Strip Casting

Based on conventional hot rolling processes and strip casting processes, Cu precipitation strengthening is used to improve the strength of non-oriented silicon steel in order to meet the requirements of high-speed driving motors of electric vehicles. Microstructure evolution was studied, and the effects of Cu precipitates on magnetic and mechanical properties are discussed. Compared with conventional processes, non-oriented silicon steel prepared by strip casting exhibited advantages with regard to microstructure optimization with coarse grain and {100} texture. Two-stage rolling processes were more beneficial for uniform microstructure, coarse grains and improved texture. The high magnetic induction B50 of 1.762 T and low core losses with P1.5/50, P1.0/400 and P1.0/1000 of 1.93, 11.63 and 44.87 W/kg, respectively, were obtained in 0.20 mm sheets in strip casting. Cu precipitates significantly improved yield strength over ~120 MPa without deteriorating magnetic properties both in conventional process and strip casting. In the peak stage aged at 550 °C for 120 min, Cu precipitates retained bcc structure and were coherent with the matrix, and the yield strength of the 0.20 mm sheet was as high as 501 MPa in strip casting. The main mechanism of precipitation strengthening was attributed to coherency strengthening and modulus strengthening. The results indicated that balanced magnetic and mechanical properties can be achieved in thin-gauge non-oriented silicon steel with Cu addition in strip casting.

Análisis térmico de los elementos de sujeción del núcleo de un reactor trifásico

In this thesis work the temperature distribution in the frame bolts of a 5 MVA, 115 kV, 60 Hz, three-phase five-limbs shunt reactor is obtained utilizing the finite element method (FEM) and the commercial ANSYS Maxwell software. This because the reactor actually failed while it was running, the failure occurred progressively as the screw insulation was damaged and caused an unwanted temperature rise. A time-harmonic analysis is performed to compute the magnetic field distribution in the reactor and the power losses in the frame bolts. A three-dimensional (3-D) shunt reactor model is utilized, and Maxwell’s equations are solved utilizing scalar and vectorial magnetic potentials. The 3-D electromagnetic shunt reactor model is validated by comparing the value of inductance measured in the laboratory with the value of inductance computed in the 3-D FE simulation. In addition, the core losses computed in the FE simulation are compared with the core losses measured in the laboratory. This thesis work is important for transformer manufacturers which requires an adequate shunt reactor model to analyze it under different operation conditions and to optimize the actual design.

Analysis of Modular Stator PMSM Manufactured Using Oriented Steel

Oriented steel has higher permeability and lower losses in the direction of orientation (the rolling direction) than non-oriented steel. However, in the transverse direction, oriented steel typically has lower permeability and higher losses. The strategic use of oriented steel in a modular Permanent Magnet Synchronous Machine (PMSM) stator can improve machine performance, particularly when compared to a machine designed with non-oriented steel, by increasing both torque and efficiency. Typically, steel manufacturers provide magnetic properties only in the rolling and transverse directions. Furthermore, in modern Finite Element Analysis (FEA) software, the magnetic properties between the rolling and transverse directions are interpolated using an intrinsic mathematical model. However, this interpolation method has proven to be inaccurate; to resolve this issue, an improved model was proposed in the literature. This model requires the magnetic properties of the oriented steel in between the rolling and transverse directions. Therefore, a procedure for extracting the magnetic properties of oriented steel is required. The objective of this work is to propose a method of determining the magnetic properties of oriented steel beyond just the oriented and transverse directions. In this method, flux-injecting probes, also known as sensors, are used to inject and control the flux density in an oriented steel segmented stator in order to extract the properties of the oriented steel. These extracted properties are then used to model an oriented steel modular stator PMSM. The machine’s average torque and core losses are compared with conventional, non-modular, non-oriented steel stator PMSM, and modular, non-oriented steel stator PMSM. It is shown that both the average torque and the core loss of the oriented steel modular stator PMSM have better performance at the selected number of segments than either of the two non-oriented steel stators.

Influence of Non-Linearity in Losses Estimation of Magnetic Components for DC-DC Converters

In this paper, the problem of estimating the core losses for inductive components is addressed. A novel methodology is applied to estimate the core losses of an inductor in a DC-DC converter in the time-domain. The methodology addresses both the non-linearity and dynamic behavior of the core magnetic material and the non-uniformity of the field distribution for the device geometry. The methodology is natively implemented using the LTSpice simulation environment and can be used to include an accurate behavioral model of the magnetic devices in a more complex lumped circuit. The methodology is compared against classic estimation techniques such as Steinmetz Equation and the improved Generalized Steinmetz Equation. The validation is performed on a practical DC-DC Buck converter, which was utilized to experimentally verify the results derived by a model suitable to estimate the inductor losses. Both simulation and experimental test confirm the accuracy of the proposed methodology. Thus, the proposed technique can be flexibly used both for direct core loss estimation and the realization of a subsystem able to simulate the realistic behavior of an inductor within a more complex lumped circuit.

Epstein frame investigation on soft magnetic properties of Fe-based amorphous strips

Fe-based amorphous strip (AM strip) is a core material for high-efficiency distribution transformers and contributes to saving energy loss in electricity distribution. The core loss and apparent power for 2605SA1 amorphous strips at power frequency are studied using the Epstein frame method. Longitudinal magnetic field annealing and the influence of measuring modes on test results are investigated in detail. Improved test efficiency and higher accuracy in test results for amorphous ribbons are demonstrated and it is found that the number of strips and the lap joint methods affect the test results greatly. The waveform of the secondary induction voltage becomes sinusoidal with the increase of strip number. The values of core loss and apparent power become stable once the total number of strips is larger than 20. The coefficient of eddy current loss (e) also affects the correction of testing core losses. The test results could be improved at a smaller value of e when the waveform of the secondary induction voltage becomes deformed from sinusoidal due to a lower number of strips (below 20). The measured results were found to be reproducible when the strip number of each layer was one or two. However, the core loss and the apparent power increased along with the increase in the number of strips in each layer. Moreover, demagnetisation showed no effects on the test results when using the Epstein frame method.

Demand Side Management Applied to a Sub Station for Energy Conservation

Electrical energy is an essential ingredient for the industrial and all-round development of any country. The per capita consumption of electrical energy is a reliable indicator of a country's state of development. It has been estimated that there are two billion people who still lack electricity today and the world demand in developing countries is doubling every eight years. To meet this ever-growing demand, generating plants of all types are being installed. Unfortunately, the sources of electrical energy are depleting and hence the gap between the supply and the demand is continuously increasing. Under such circumstances the only option left is optimal utilization of available resources. Initially in this direction Load Management and Energy Conservation methods were adopted to overcome the problems. But these two methods concentrate only on the problems faced by supplier alone and do not take into account the problems of consumer. To overcome this problem in 1980's, a concept of DEMAND SIDE MANAGEMENT has emerged and is being applied throughout the world. The concept of DSM has vital role in power system planning and management. The main idea of DSM technique is to discuss the mutual benefits for both supplier and consumer for minimum inconvenience. DSM is broader in scope than either Load Management or Energy Conversation. The need for Power System Planning and Management has increased enormously today. Resources crunch have made availability of power meagre to meet the demand. Power shortage is not only endemic in India but also in the world. as demand always lags with respect to supply a time factor also plays a role in bridging the gap between demand and supply. To bridge this gap the random load shedding is the usual method adopted by the supplier of electrical energy, which discourages the consumer's interest. To overcome this problem recently the concept of Demand Side Management technique has emerged and is being applied throughout the world. This paper deals with the DSM technique of Resized and Revised operation Schedule taking into consideration the load curve of a transformer. The increase in the energy efficiency of equipment is quantified in terms of Transformer Utilization Factor. A considerable increase in the energy efficiency and reduction in core losses has been observed. The work presented in this project gives the results of application of DSM technique to 33/11 KV substation in Palvancha. It has two incoming transmission lines and one 33KV outgoing transmission line and four 11KV outgoing feeders (Burgampadu, Velur, Nanprolu, Sompally). The study indicates the improvement in the energy efficiency of the system. In addition, the consumer also gets a small savings of reduction in the energy bill due to lowering of core losses/ iron losses.