Performance Evaluation of Multistage Fractured Horizontal Wells in Tight Gas Reservoirs at Block M, Ordos Basin

Block M of the Ordos Basin is a typical low-permeability tight sandstone gas accumulation. To develop these reservoirs, various horizontal well fracturing technologies, such as hydra-jet fracturing, open-hole packer multistage fracturing, and perf-and-plug multistage fracturing, have been implemented in practice, showing greatly varying performance. In this paper, six fracturing technologies adopted in Block M are reviewed in terms of principle, applicability, advantages, and disadvantages, and their field application effects are compared from the technical and economic perspectives. Furthermore, the main factors affecting the productivity of fractured horizontal wells are determined using the entropy method, the causes for the difference in application effects of the fracturing technologies are analyzed, and a comprehensive productivity impact index (CPII) in good correlation with the single-well production of fractured horizontal wells is constructed. This article provides a simple and applicable method for predicting the performance of multi-frac horizontal wells that takes multiple factors into account. The results can be used to select completion methods and optimize fracturing parameters in similar reservoirs.

Geomechanical Controls on Frac-Hits

The communication among the horizontal wells or "frac-hits" issue have been reported in several field observations. These observations show that the "infill" well fractures could have a tendency to propagate towards the "parent" well depending on reservoir in-situ conditions and operational parameters. Drilling the horizontal wells in a "staggered" layout with both horizontal and vertical offset could be a mitigation strategy to prevent the "frac-hits" issue. In this study, we present a detailed geomechanical modeling and analysis of the proposed solution. For numerical modeling, we used our state-of-the-art fully coupled poroelastic model "GeoFrac-3D" which is based on the boundary element method for the rock matrix deformation/fracture propagation and the finite element method for the fracture fluid flow. The "GeoFrac-3D" simulator fully couples pore pressure to stresses and allows for dynamic modeling of production/injection and fracture propagation. The simulation results demonstrate that production from a "parent’ well causes a non-uniform reduction of the reservoir pore pressure around the production fractures, resulting in an anisotropic decrease of the reservoir total stresses, which could affect fracture propagation from the "infill" wells. We examine the optimal orientation and position of the "infill" well based on the numerical analysis to reduce the "frac-hits" issue in the horizontal well refracturing. The posibility of "frac-hits" can be reduced by optimizing the direction and locations of the "infill" wells, as well as re-pressurizing the "parent" well. The results suggest that arranging the horizontal wells in a "staggered" or "wine rack" arrangement decreases direct well interference and could increase the drainage volume.

Revision of Pressure Transient Analysis in Mature Condensate-Rich Tight Gas Fields in Sultanate of Oman

Pressure transient analysis (PTA) has been used as one of the important reservoir surveillance tools for tight condensate-rich gas fields in Sultanate of Oman. The main objectives of PTA in those fields were to define the dynamic permeability of such tight formations, to define actual total Skin factors for such heavily fractured wells, and to assess impairment due to condensate banking around wellbores. After long production, more objectives became also necessary like assessing impairment due to poor clean-up of fractures placed in depleted layers, assessing newly proposed Massive fracturing strategy, assessing well-design and fracture strategies of newly drilled Horizontal wells, targeting the un-depleted tight layers, and impairment due to halite scaling. Therefore, the main objective of this paper is to address all the above complications to improve well and reservoir modeling for better development planning. In order to realize most of the above objectives, about 21 PTA acquisitions have been done in one of the mature gas fields in Oman, developed by more than 200 fractured wells, and on production for 25 years. In this study, an extensive PTA revision was done to address main issues of this field. Most of the actual fracture dynamic parameters (i.e. frac half-length, frac width, frac conductivity, etc.) have been estimated and compared with designed parameters. In addition, overall wells fracturing responses have been defined, categorized into strong and weak frac performances, proposing suitable interpretation and modeling workflow for each case. In this study, more reasonable permeability values have been estimated for individual layers, improving the dynamic modeling significantly. In addition, it is found that late hook-up of fractured wells leads to very poor fractures clean out in pressure-depleted layers, causing the weak frac performance. In addition, the actual frac parameters (i.e. frac-half-length) found to be much lower than designed/expected before implementation. This helped to improve well and fracturing design and implementation for next vertical and horizontal wells, improving their performances. All the observed PTA responses (fracturing, condensate-banking, Halite-scaling, wells interference) have been matched and proved using sophisticated single and sector numerical simulation models, which have been incorporated into full-field models, causing significant improvements in field production forecasts and field development planning (FDP).

Evaluating the Performance of Horizontal Multi-Frac Wells in a Depleted Gas Condensate Reservoir in Sultanate of Oman

The Saih Rawl gas condensate field has been producing for 20 years from multiple fractured vertical wells covering a very thick gross interval with varying reservoir permeability. After many years of production, the remaining reserves are mainly in the lowest permeability upper units. A pilot program using horizontal multi-frac wells was started in 2015, and five wells were drilled, stimulated and tested over a four-year period. The number of stages per horizontal well ranged from 6 to 14, but in all cases production was much less than expected based on the number of stages and the production from offset vertical wells producing from the same reservoir units with a single fracture. The scope of this paper is to describe the work that was performed to understand the reason for the lower than expected performance of the horizontal wells, how to improve the performance, and the implementation of those ideas in two additional horizontal wells completed in 2020. The study workflow was to perform an integrated analysis of fracturing, production and well test data, in order to history match all available data with a consistent reservoir description (permeability and fracture properties). Fracturing data included diagnostic injections (breakdown, step-rate test and minifrac) and main fracture treatments, where net pressure matching was performed. After closure analysis (ACA) was not possible in most cases due to low reservoir pressure and absence of downhole gauges. Post-fracture well test and production matching was performed using 3D reservoir simulation models including local grid refinement to capture fracture dimensions and conductivity. Based on simulation results, the effective propped fracture half-length seen in the post-frac production was extremely small, on the order of tens of meters, in some of the wells. In other wells, the effective fracture half-length was consistent with the created propped half-length, but the fracture conductivity was extremely small (finite conductivity fracture). The problems with the propped fractures appear to be related to a combination of poor proppant pack cleanup, low proppant concentration and small proppant diameter, compounded by low reservoir pressure which has a negative impact on proppant regained permeability after fracturing with crosslinked gel. Key conclusions from this study are that 1) using the same fracture design in a horizontal well with transverse fractures will not give the same result as in a vertical well in the same reservoir, 2) the effect of depletion on proppant pack cleanup in high temperature tight gas reservoirs appears to be very strong, requiring an adjustment in fracture design and proppant selection to achieve reasonable fracture conductivity, and 3) achieving sufficient effective propped length and height is key to economic production.

Best Practices in DFIT Interpretation: Comparative Analysis of 62 DFITs from Nine Different Shale Plays

In URTeC-123-2019, a group of operators and service companies presented a step-by-step procedure for interpretation of diagnostic fracture injection tests (DFITs). The procedure has now been applied on a wide variety of data across North and South America. This paper statistically summarizes results from 62 of these DFITs, contributed by ten operators spanning nine different shale plays. URTeC-123-2019 made several novel claims, which are tested and validated in this paper. We find that: (1) a ‘compliance method’ closure signature is apparent in the significant majority of DFITs; (2) in horizontal wells, early time pressure drop due to near-wellbore/midfield tortuosity is substantial and varies greatly, from 500 to 6000+ psi; (3) in vertical wells, early-time pressure drop is far weaker; this supports the interpretation that early- time pressure drop in horizontal wells is caused by near-wellbore/midfield tortuosity from transverse fracture propagation; (4) the (not recommended) tangent method of estimating closure yields Shmin estimates that are 100-1000+ psi lower than the estimate from the (recommended) compliance method; the implied net pressure values are 2.5x higher on average and up to 5-6x higher; (5) as predicted by theory, the difference between the tangent and compliance stress and net pressure estimates increases in formations with greater difference between Shmin and pore pressure; (6) the h-function and G-function methods allow permeability to be estimated from truncated data that never reaches late-time impulse flow; comparison shows that they give results that are close to the permeability estimates from impulse linear flow; (7) false radial flow signatures occur in the significant majority of gas shale DFITs, and are rare in oil shale DFITs; (8) if false radial signatures are used to estimate permeability, they tend to overestimate permeability, often by 100x or more; (9) the holistic-method permeability correlation overestimates permeability by 10-1000x; (10) in tests that do not reach late-time impulse transients, it is reasonable to make an approximate pore pressure estimate by extrapolating the pressure from the peak in t*dP/dt using a scaling of t^(-1/2) in oil shales and t^(3/4) in gas shales. The findings have direct practical implications for operators. Accurate permeability estimates are needed for calculating effective fracture length and for optimizing well spacing and frac design. Accurate stress estimation is fundamental to hydraulic fracture design and other geomechanics applications.

Fluorescent Microspheres Method Efficiency in Horizontal Wells with Gas Condensate Liquid

The proportion of hard-to-recover reserves is currently increasing and reached more than 65% of total conventional hydrocarbon reserves. This results in an increasing number of horizontal wells put into operation. When evaluating the resource recovery efficiency in horizontal wells, and, consequently, the effectiveness of the development of gas condensate field, the key task is to evaluate the well productivity. To accomplish this task, it is necessary to obtain the reservoir fluid production profile for each interval. Conventional well logging methods with proven efficiency in vertical wells, in case of horizontal wells, will require costly asset-heavy applications such as coiled tubing, downhole tractors conveying well logging tools, and Y-tool bypass systems if pump is used. In addition, the logging data interpretation in the case of horizontal wells is less reliable due to the multiphase flow and variations of the fluid flow rate. The fluorescent-based nanomaterial production profiling surveillance technology can be used as a viable solution to this problem, which enables cheaper and more effective means of the development of hard-to-recover reserves. This technology assumes that tracers are placed downhole in various forms, such as marker tapes for lower completions, markers in the polymer coating of the proppant used for multi-stage hydraulic fracturing, and markers placed as fluid in fracturing fluid during hydraulic fracturing or acid stimulation during bottom-hole treatment. The fundamental difference between nanomaterial tracers production profiling and traditional logging methods is that the former offers the possibility to monitor the production at frac ports in the well for a long period of time with far less equipment and manpower, reduced costs, and improved HSE.

Maximizing Stimulation Efficiencies in Offshore Multistage Completions, Black Sea, Romania

This paper presents an analysis of the stimulation treatment design and operational efficiencies in the Black Sea. In greater detail, the paper focuses on how the stimulation design and each operational step has been optimized to save time, money and ensure an HSE driven completion methodology. An analysis was performed on the stimulation design and implementation approach looking at its evolution through a knowledge building and lesson learning process. The principal goal was to determine the most economical way to stimulate an offshore well without making any concessions to the reservoirs’ production or ultimate recovery. From the basics of well and frac design to completion optimization, effort was applied in analyzing ball launching procedures, frac spacing, logistical arrangements on the stimulation vessel and all other areas where there was potential to make improvements. Ultimately, an analysis of fluid displacements during flush was performed and deductions inferred. Past stimulation treatments were analyzed in an effort of better understanding the advantages and disadvantages in terms of production output of the wells. Similarly, an analysis of the completion approach and operational efficiencies showed the ability of pumping three stimulation stages a day. Considering that horizontal wells in the area are usually completed in six stages, a stimulation campaign would effectively be completed in 2 pumping days, 4 days total if no weather or operational delays are faced. Further improvements of this approach have been implemented in 2021 when six stimulation stages have been pumped in a single vessel ride. Applying the ball drop procedure offshore showed optimal results, as it is efficient in reducing downtime in between fracturing stages and in achieving proper isolation between stimulation zones. Likewise, with over flush being a concern throughout most of the stimulation population, certain cases in the Black Sea showed that over flushing did not adversely affect production of the wells with the production exhibiting ~15% above expected production rates post stimulation. In conclusion, the authors believe that the operational efficiencies achieved in the Black Sea are transposable in other offshore environments and successful cost cutting can be achieved by sound engineering and logistical decisions. The approach and results are beneficial in understanding where the economics are positively impacted in multistage stimulation treatments in the offshore environments, hence ultimately improving the rate of return.

Connecting the Dots: Multistage Fracturing in Horizontal Wells with Multilayered Reservoirs - Lessons Learned

Efficient multistage hydraulic fracturing in horizontal wells in tight-gas formations with multilayered and laminated reservoirs is a very challenging subject matter; due to formation structure, required well trajectory, and the ability to establish a conductive and permanent connection between all the layers. BP Oman had initiated the technical journey to deliver an effective horizontal well multistage frac design through learnings obtained during three key pilot horizontal wells. Since these initial wells, additional candidates have been drilled and stimulated, resulting in further advancement of the learning curve. Many aspects will be covered in this paper, that will describe how to facilitate the most effective hydraulic fracture placement and production performance, under these laminated conditions. These approaches will include the completion and perforation selection, fracture initiation zone selection, fracture height consideration, frac fluid type and design. The paper will go on to describe a range of different surveillance options, including clean-up and performance surveillance as well as number of other factors. The experiences that have been gained provide valuable insight and learning about how to approach a multistage fracturing horizontal well program in this kind of depositional environment. Additionally, how these lessons can potentially be subsequently adapted and applied to access resources in the more challenging and higher risk areas of the field. For example, this paper will present direct comparison of over and under-displaced stages; differences in execution and production for cased hole and open hole completions; and many other variables that always under discussion for hydraulic fracturing in horizontal wells. This paper describes in detail the results of many multistage fracturing trials by BP Oman in horizontal wells drilled in challenging multilayered and laminated tight-gas reservoirs. These findings may help to cut short learning curve in similar reservoirs in the Middle East Region and elsewhere.

Fracturing Height Growth Restriction Technique Successfully Extended into Horizontal Wells in Ostracod Formation

The Ostracod formation in the Awali brownfield is an extremely challenging layer to develop because the tight carbonate rock is interbedded with shaly streaks and because of the presence of a nearby water-bearing zone. Although the Ostracod formation has been in development since 1960, oil recovery has not yet reached 5% because past stimulation attempts experienced rapid production decline. The current project incorporated aggressive fracture design coupled with a unique height growth control (HGC) workflow, improving the development of Ostracod reserves. The HGC technology is a combination of an engineering workflow supported by geomechanical modeling and an advanced simulator of in-situ kinetics and materials transport to model the placement of a customized, impermeable mixture of particles that will restrict fracture growth. The optimized treatment design included injections of the HGC mixture prior to the main fracturing treatment. This injection was done with a nonviscous fluid to improve settling to create an artificial barrier. After the success of a trial campaign in vertical wells, the technique was adjusted for the horizontal wellbores. The high clay content within the Ostracod layers creates a significant challenge for successful stimulation. The high clay content prevents successful acid fracturing and leads to severe embedment with conventional proppant fracturing designs. We introduced a new approach to stimulate this formation with an aggressive tip-screenout design incorporating a large volume of 12/20-mesh proppant to obtain greater fracture width and conductivity, resulting in a significant and sustained oil production gain. The carefully designed HGC technique was efficient in avoiding fracture breakthrough into the nearby water zone, enabling treatments of up to 450,000 lbm to be successfully contained above a 20-ft-thick shaly barrier with small horizontal stress contrast. Independent measurements proved that the fracture height was successfully contained. This trial campaign in vertical wells proved that the combination of aggressive, large fracture designs with the HGC method could help unlock the Ostracod’s potential. Three horizontal wells were drilled and simulated, each with four stages of adjusted HGC technique to verify if this aggressive method was applicable to challenging sand admittance in case of transverse fractures. This rare implementation of HGC mixtures in horizontal wells showed operational success and proof of fracture containment based on pressure signatures and production monitoring. The applied HGC technique was modified with additional injections and improved by advanced modeling that only recently became available. These contributed to a significant increase of treatment volume, making the jobs placed in the Ostracod some of the world’s largest utilizing HGC techniques. The experience gained in this project can be of a paramount value to any project dealing with hydraulic fracturing near a water formation with insufficient or uncertain stress barriers.