Performance enhancement of a diesel engine with a rotating injector – a numerical study

Improving engine performance is a constant challenge and various methodologies have been adopted by researcher’s world over. In this work, the dispersion characteristics of a rotating injector is studied by varying the umbrella angle (UA) followed by its combustion characteristics and comparing it to a static 3 – hole injector. The present numerical study is bench marked with the experimental data obtained from open literature for a 2 – hole injector with various umbrella angles. The volume fraction of the dispersed fuel along with its spray structure in relation to spray width is compared. This is done by processing the numerical contour plot using LabView image processing utility with appropriate calibration. From this study the 130 degree UA injector configuration was found to be effective when compared with 70. The combustion characteristics is now studied for this injector. It is found that the rotating injector has better dispersion and lowers NOx by 14 % when compared to a static injector with a very marginal loss in thermal efficiency. The rotary system has a lower heat release but a wider spread in comparison to a static case. This helps in marginally reducing the in-cylinder temperature and pressure lower NOx.

Experimental investigation energy balance and distribution of a turbocharged GDI engine fuelled with ethanol and gasoline blend under transient and steady-state operating conditions

Improving the performance and reducing emissions in a Diesel engine is the single most objective in current research. Various methods of approach have been studied and presented in literature. A novel but not so pursued study is on the performance of a rotating diesel injector. To date, there has been very little study by implementing a rotating injector. Studies have shown an improvement on the performance of an engine, but with a complicated external rotating mechanism. In the present research, a novel self-rotating fuel injector is designed and developed that is expected to improve the performance without the need for a complicated rotating mechanism. The design procedure, CFD simulation along with 3- D printing of a prototype is presented. Numerical modelling and simulation are performed to study the combustion characteristics of the rotating injector viz-a-viz a standard static injector. Comparison based on heat release, efficiency, and emissions are presented. While the proposed 9-hole injector had slight loss in thermal efficiency, the modified 5-hole had a slight increase in thermal efficiency when compared to the static baseline readings. The NOx reduced by 13% and CO increased by 14% compared baseline emissions for the 5-hole version.

Design and performance evaluation of a novel self-rotating fuel injector using computational fluid dynamics - a preliminary study

Improving the performance and reducing emissions in a diesel engine is the single most objective in current research. Various methods of approach have been studied and presented in literature. A novel but not so pursued study is on the performance of a rotating diesel injector. To date, there has been very little study by implementing a rotating injector. Studies have shown an improvement on the performance of an engine, but with a complicated external rotating mechanism. In the present research, a novel self-rotating fuel injector is designed and developed that is expected to improve the performance without the need for a complicated rotating mechanism. The design procedure, CFD simulation along with 3-D printing of a prototype is presented. Numerical modelling and simulation are performed to study the combustion characteristics of the rotating injector viz-a-viz a standard static injector. Comparison based on heat release, efficiency, and emissions are presented. While the proposed 9-hole injector had slight loss in thermal efficiency, the modified 5-hole had a slight increase in thermal efficiency when compared to the static baseline readings. The NOx reduced by 13% and CO increased by 14% compared baseline emissions for the 5-hole version.