Effect of Ca Element on Microstructure and Corrosion Behavior of Single-Phase Mg–Sc Alloy

The effect of Ca on the microstructure and corrosion behavior of a single-phase Mg–Sc alloy was investigated. The microstructure was characterized by optical microscopy and scanning electron microscopy. Corrosion behavior was measured by hydrogen evolution tests and electrochemical measurements. With the addition of microalloyed Ca, the grain size of Mg-0.3Sc alloy is refined and the Mg2Ca phase particle is precipitated. The corrosion test results reveal that the addition of microalloyed Ca is beneficial to the corrosion resistance of Mg-0.3Sc single-phase alloy, which is related to the grain refinement and the protective performance of the corrosion product film. As the content of Ca increases, the corrosion resistance of the alloy first increases and then decreases, which is mainly related to the microstructure of the alloy.

Corrosion behavior and electrochemical corrosion of a high manganese steel in simulated marine splash zone

The corrosion behavior of a high manganese steel in simulated marine splash zone environment was studied by dry-wet cyclic corrosion experiment and electrochemical experiment. Corrosion kinetics, composition, surface morphology, cross-section morphology, element distribution, valence state, polarization curve and electrochemical impedance spectroscopy were analyzed with the aim of characterizing the characteristics of corrosion product films. The results show that in chloride-containing environment, in the initial corrosion products, Mn oxides with porous structure lead to higher corrosion rate. As corrosion extends, the formation of alloy element oxides in corrosion products changes the corrosion properties of rust layers at different stages. Mo oxides form a stable passivation film, which reduces the influence of chloride ion on corrosion. Ni oxides in the inner rust layer facilitate the transformation of goethite, and Cr oxides in the outer rust layer increase the densification of the rust layer. The stability and compactness of Fe3O4, α-FeOOH and FeCr2O4 in the later corrosion products inhibit the corrosion action of manganese iron oxides and slow down the corrosion rate. With the corrosion durations, the corrosion current density of the sample with the corrosion product film first increases and then decreases, and the corrosion potential first moves negative and then shifts in a positive direction subsequently, indicating that the protective effect of the corrosion product film is gradually significant.

Corrosion Product Film of a Medium-Mn Steel Exposed to Simulated Marine Splash Zone Environment

The corrosion behavior of a medium-Mn steel in a simulated marine splash zone was studied by a dry–wet cyclic corrosion experiment and electrochemical experiment. The corrosion products were characterized by corrosion rate calculation, composition detection, morphology observation, element distribution detection, valence analysis, polarization curve, and electrochemical impedance test. The results show that the corrosion products of the sample mainly include γ-FeOOH, FexOy, MnxOy, and a small amount of (Fe,Mn)xOy, and the valence state of iron compounds and manganese compounds in different corrosion stages changed obviously. In the initial corrosion products, Mn is enriched significantly and facilitates the electrochemical reaction of corrosion process. The content of Ni in the inner rust layer is high. The semi-quantitative analysis of the corrosion product elements shows that the atomic concentrations of Cr and Mo increase significantly in later corrosion products, indicating that the dense isolation layer formed by alloy element compounds in the corroded layer is the main factor to improve the protection ability of the rust layer at the end corrosion stage of the sample. With the corrosion durations, the corrosion current density of the sample with the corrosion product film first increases and then decreases, and the corrosion potential first moves negative and then shifts in a positive direction subsequently, indicating that the protective effect of the corrosion product film is gradually significant.

Corrosion behavior of X80 pipeline steel in oilfield injection water in Eastern China

Purpose This paper aims to under the laboratory environment, the corrosion behavior of X80 pipeline steel in oilfield injection water in eastern China was studied by immersion test. Design/methodology/approach First, the corrosion product film was immersed in oilfield injection water and the effect on the corrosion behavior and the corrosion reaction mechanism were constantly observed during this period. The effect was displayed by potentiodynamic polarization curve and electrochemical impedance spectrums (EIS) measurements. Second, scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction were used to observe and test the corrosion product film immersed in the oilfield water for 30 days. Findings The results indicate that the tendency of metal corrosion becomes weaker at an early stage, but strengthened later, which means the corrosion rate is accelerating. Besides, it is indicated by impedance spectroscopy that with the decreasing of the capacitance arc radius, the reaction resistance is reducing in this progress. Meanwhile, the character of Warburg impedance could be found in EIS, which means that the erosional components are more likely to penetrate the product film to reach the matrix. The corrosion product is mainly composed of the inner Fe3O4 layer and outer shell layer, which contains a large number of calcium carbonate granular deposits. It is this corrosion under fouling that produces severe localized corrosion, forming many etch pits on the metal substrate. Originality/value The experiment chose the X80 steel, the highest-grade pipeline steel used in China, to conduct the static immersion test in the injection water coming from an oilfield in eastern China. Accordingly, the corrosion mechanism and the effect of corrosion product film on the corrosion of pipeline steel were analyzed and discussed.

Effect of iron on the composition and structure of corrosion product film formed in 70/30 copper-nickel alloy

Purpose This study aims to investigate the effect of changes in iron content in 70/30 copper–nickel alloy on the corrosion process. Design/methodology/approach 70Copper–30Nickel-xFe-1Mn (x = 0.4,0.6,0.8,1.0 Wt.%) alloy were prepared by the high frequency induction melting furnace. The scanning electron microscope, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and electrochemical impedance spectroscopy were used to analyze the morphology and component of the corrosion product film. Findings The results show that the corrosion resistance of 70/30 copper–nickel alloy added with 1.0%Fe is the best, and the film is divided into inner dense Cu2O composite film and outer hydration loose layer; XRD showed that after adding 1.0% Fe, the content of Cu2(OH)3Cl in the corrosion product film was significantly reduced, while the content of Cu2O remained unchanged; XPS showed that nickel accumulates in the inner layer of corrosion product film; the stage growth mode of the film, the role of nickel in it and the enrichment mechanism of iron in the inner film were summarized and discussed. Originality/value The changes in the composition and structure of the corrosion product film caused by the iron content are revealed, and the mechanism of the difference in corrosion resistance is discussed.

Initial Corrosion Behavior of 12Cr1MoV Steel in Thiosulfate-Containing Sodium Aluminate Solution

When alumina is produced by the Bayer process with high-sulfur bauxite, the sulfur would strongly corrode the 12Cr1MoV steel made heat exchanger. This study investigated the initial corrosion behavior of the 12Cr1MoV steel exposed to a thiosulfate-containing sodium aluminate (TCSA) solution under the evaporation conditions of alumina production. The obtained corrosion rate equation is V = 6.306·t·exp(−0.71). As corrosion progressed, with the corrosion product film growing, the corrosion current density declines slowly, and the corrosion resistance of the steel is increased. At 1–3 days, the corrosion product film consisted of FeO, Fe2O3, and FeOOH. S2O32− lead to corrosion in local areas of the steel and pits appeared. AlO2− is transformed into Al(OH)3 and filled in the corrosion pits. At 4 and 5 days, Fe3O4 is generated in the outermost layer, and Al(OH)3 is shed from the corrosion pits. The corrosion mechanism of 12Cr1MoV steel in a TCSA solution is proposed based on the experimental results.

Effect of Weld and Surface Defects on the Corrosion Behavior of Nickel Aluminum Bronze in 3.5% NaCl Solution

To study the effect of weld and defects on the corrosion behavior of nickel aluminum bronze (UNS C95810) in 3.5% NaCl solution, the weight loss, X-ray diffraction, optical microscope, scanning electron microscope and electrochemical test of the specimen with weld and defects were investigated. The results show that the presence of weld and defects increases the corrosion rate of bronze. Weld does not change the structure of the corrosion product film, but defects induce a lack of the protective outermost corrosion product in bronze. Weld makes the corrosion product film in the early stage more porous. Defects always produce an increase in the dissolution rate of the bronze.