Experimental Investigation of Heat Losses from a Heat Pipe Based Parabolic Trough Collector used for Direct Steam Generation

The performance of a thermosiphon based parabolic trough collector (PTC) used for direct steam generation depends largely on the heat losses of the solar thermal system. This paper presents an experimental investigation of the heat losses in a thermosiphon based solar thermal system that used a linear receiver with a PTC for the generation of low temperature steam. A locally constructed PTC was used to concentrate sun rays to a linear copper pipe enclosed in an evacuated glass tube and held at the focal line of the PTC to heat water and generate steam. Circulation of the water in the closed-loop solar thermal system was through natural convection. A solar meter was used to measure the incident radiation flux at the experimental site and PT100 temperature sensors were installed at different points of the system to measure the temperature distribution within the system. The thermal efficiency and overall heat losses of the system were investigated by fitting the experimental data to standard equations. The results showed that the instantaneous thermal efficiency of the system was 46.48%, 43.1% and 45.32% respectively for three days examined. The overall heat losses in the system were 1211.95, 974.32 and 911.26 kwh per day respectively for the three days investigated. Heat losses from the tank accounted for over 83% of the losses for all the days examined. The evacuated glass tube reduced heat losses from the receiver to very low values of 2.31, 1.63 and 1.43 KWh per day respectively for the three days tested. The use of a better insulating material on the tank was recommended to reduce convective and conductive heat losses, thereby enhancing the performance of the system.

Control of Concentrated Solar Direct Steam Generation Collectors for Process Heat Applications

Solar Direct Steam Generation (DSG) systems are well suited for process steam applications and are able to provide steam at the pressure required by common industrial processes. Nevertheless, reliable control has always been a challenge for solar DSG system hindering its wider adoption. In this paper, a control strategy for solar DSG systems is presented. The control strategy is based on PID control theory combined with model-based feedforward control. Experimental data demonstrate that the control strategy provides good performance in terms of stability and setpoint tracking. The error in setpoint tracking for the load pressure controller is shown to be as low as 0.005 MPa under real life conditions. The said strategy is currently implemented in two commercially operating plants providing solar steam for industrial processes.