shoulder diameter
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2021 ◽  
Vol 21 (4) ◽  
pp. 293-298
Author(s):  
Sapna Mandoli ◽  
Deepak Sharma ◽  
Hem Chandra Joshi

Research Purpose. The study aimed to develop a discriminant model for cricketers on the basis of physiological & anthropometric variables. Material and Methods. The study included sixty female seniors BCCI board players representing five different states with mean age 23.4 ± 2.03, mean height 152.1 ± 3.44, and mean weight 52.4 ± 4.21. A multivariate technique was used to predict the cricket performance by classifying the players into batsmen and pace bowlers on the basis of selected physiological & anthropometrical variables. Results. All the assumptions were positively full-filled (Shapiro-Wilk test p > 0.05 and F = 8.121, p = 0.264 for Box’sM test) for applying discriminant analysis to develop the model. A total of eleven performance variables were initially selected for the study and after applying the stepwise statistical technique of discriminant analysis, the model selected certain variables, namely Muscle Mass (1.311), Fat (-0.182) & Shoulder Diameter (0.292) and showed its effectiveness as the Eigenvalue for the fit model was 0.848. Conclusion. A discriminant function F1 = -29.531 + (1.311 × Muscle Mass) + (-0.182 × Fat) + (0.292 × Shoulder Diameter) was developed. The percentage of total variation explained by the model was 71.9%. A total of 93.2% of the observations were correctly classified using the proposed discriminant model.


Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 2042
Author(s):  
Elizabeth Hoyos ◽  
María Camila Serna

Friction Stir Welding (FSW) is a solid-state welding process that has multiple advantages over fusion welding. The design of tools for the FSW process is a factor of interest, considering its fundamental role in obtaining sound welds. There are some commercially available alternatives for FSW tools, but unlike conventional fusion welding consumables, their use is limited to very specific conditions. In this work, equations to act as guidelines in the design process for FSW tools are proposed for the 2XXX, 5XXX, 6XXX, and 7XXX aluminum series and any given thickness to determine: pin length, pin diameter, and shoulder diameter. Over 80 sources and 200 tests were used and detailed to generate these expressions. As a verification approach, successful welds by authors outside the scope of the original review and the tools used were evaluated under this development and used as case studies or verification for the guidelines. Variations between designs made using the guidelines and those reported by other researchers remain under 21%.


Author(s):  
Umesh Kumar Singh ◽  
Avanish Kumar Dubey

Lightweight with excellent strength of magnesium alloys has attracted its use in transportation industries but difficulty in fusion welding of magnesium alloys restricts its application. The present research investigates solid state friction stir welding of dissimilar AZ31-AZ91 magnesium alloys with aim to achieve optimum quality welds. Surface roughness, microstructure and mechanical properties of these joints have been investigated at different tool rotational speed, welding speed and tool shoulder diameter. Maximum joint strength obtained is 89.71% (as compare to AZ31) which is more than the previously reported joint strengths of dissimilar magnesium alloys. Further, mathematical relations for responses have been developed and utilised for multi-objective optimization using teaching-learning-based optimization algorithm. Eventually, teaching-learning-based optimization algorithm results suggest that the optimum value of surface roughness (3.3925 µm), grain size (12.6869 µm), tensile strength (237.9621 MPa), microhardness (69.3652 Hv) and flexural strength (333.2285 MPa) can be achieved at 921 rpm rotational speed, 30 mm/min welding speed and 15 mm shoulder diameter with overall improvement in multiple responses.


Author(s):  
Sudhir Kumar ◽  
◽  
Sachin Jambhale ◽  
Manish Maurya ◽  
Sanjeev Kumar ◽  
...  

This experimental work investigates the tensile behavior of friction stir spot welded joints from 3 mm thick aluminum alloy AA6082-T6 sheets. Taguchi L9 Orthogonal array was used for process parameters - Tool rotational speed (TRS), Dwell time (DT) and Shoulder diameter (SD) with consideration of three levels. Friction Stir Spot Welding (FSSW) was performed on vertical milling machine. Tensile shear test was conducted on Universal testing machine (UTM) to find out the tensile shear failure load (TSFL). The optimal combinations of parameters were at tool rotational speed of 2,000 rpm, dwell time of 15 seconds and tool shoulder diameter of 16 mm. Tool rotational speed had a substantial effect on tensile shear strength of FSSW joint. Scanning Electron Microscopy (SEM) tests revealed that the changes in microstructure in different zones of FSSW joint were observed. Tensile shear specimen was analyzed using SEM to observe the behavior of fracture surfaces. Significant ductility in the fracture surface was an evident in the fractography. In this article, attention is focused on the influence of joining parameters on the mechanical behavior of the friction stir spot weld under the tensile shear load condition. Keywords: Fractography; friction stir spot welding (FSSW); heat affected zone (HAZ); scanning electron microscopy (SEM); thermo-mechanically affected zone (TMAZ).


Author(s):  
Noor Zaman Khan ◽  
Arshad Noor Siddiquee ◽  
Zahid A Khan ◽  
Irfan Anjum Badruddin ◽  
Sarfaraz Kamangar ◽  
...  

High productivity, excellent joint strength and small weld bead make friction stir welding an emerging joining technique to join difficult to weld dissimilar aluminum alloys. Effect of rotational speed, traverse speed and shoulder diameter on the joint strength and elongation of the friction stir welded dissimilar aluminum alloys (AA7475-AA2219) is investigated. In addition, parameters are optimized to obtain joint with narrow weld bead and high joint efficiency using the entropy-weighted technique for order of preference by similarity to ideal solution method. Nine experiments are performed as per the L9 orthogonal array and mechanical properties of the welded joints are measured. Results of the study reveal that optimum values of ultimate tensile strength and percentage elongation are obtained at a rotational speed of 710 rev/min, welding speed of 250 mm/min and shoulder diameter of 10 mm resulting in good joint strength, high productivity and narrow weld bead. From the selected process parameter range, tool shoulder diameter is found to be the most significant parameter. The findings of the present study are discussed in light of the friction stir welding process mechanism, available literature, mechanical testing, microstructure and fractography.


Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1113
Author(s):  
Yinghao Bai ◽  
Hao Su ◽  
Chuansong Wu

The assistance of ultrasonic vibration during the friction stir welding (FSW) process has been verified as an effective approach for the improvement of joint strength. In the present study, experimentation on Al/Mg dissimilar alloys in butt joint configuration is implemented by employing FSW with and without the assistance of ultrasonic vibration. An optimized tool shoulder diameter of 12 mm is utilized, and the ultrasonic vibration is applied perpendicularly onto the tool along the welding direction, which is named UVaFSW. The results of joint appearance and macrostructure, characteristics of the intermetallic compounds (IMCs), as well as joint strength and fracture appearance are compared between Al/Mg FSW joints with and without ultrasonic vibration. It is demonstrated that the material intermixing between Al and Mg alloys is substantially strengthened in the UVaFSW joint compared with that in the FSW joint. Additionally, the ultrasonic vibration can be beneficial for the reduction of IMC thickness, as well as the formation of intermittently distributed IMC phases at the Al–Mg bonding interface. Consequently, the mechanical properties of Al/Mg FSW joints are significantly improved with the assistance of ultrasonic vibration. The maximum ultimate tensile strength is 206 MPa at tool rotation speed of 800 rpm and welding speed of 50 mm/min for the Al/Mg UVaFSW joint.


2021 ◽  
Vol 63 (7) ◽  
pp. 668-675
Author(s):  
Vijayavel Pattusamy ◽  
Rajkumar Ilamurugan ◽  
Magudeeswaran Govindaraj ◽  
Ananthakumar Kasi

Abstract Stir cast aluminum based metal matrix composites (MMCs) with silicon carbide (SiC) reinforcement particles consist of cast product dendrites and large agglomerated reinforcements. The agglomeration of SiC particles creates a difference in properties in the composite system. Friction stir processing (FSP) is used to overcome the uneven distribution of SiC particles in the aluminum matrix. The friction stir processed (FSPed) microstructure is significantly influenced by the process parameters used for processing. In FSP, the effect of the tool diameter ratio (tool shoulder diameter to pin diameter) on material flow, material mixing, material consolidation is more predominant than other parameters. Hence, a perfect combination of shoulder diameter to pin diameter is required to produce sufficient material flow. In this investigation, the tool diameter ratio is varied from 2.0 to 4.0 for processing composite material and thus FSPed zones were subjected to micro structural characterization. It was concluded that a tool diameter ratio of 3.0 yielded a defect free stir zone with higher hardness compared to other ratios.


2021 ◽  
Vol 67 (6) ◽  
pp. 311-321
Author(s):  
Anmol Bhatia ◽  
Reeta Wattal

The present study focuses on improving the ultimate tensile strength of friction stir welded carbon steel (AISI 1018). The effect of the process parameters (welding speed, tool RPM, and shoulder diameter) on the response parameters (ultimate tensile strength, percentage elongation and percentage reduction in area) were studied. Response surface methodology was used to develop the mathematical model for response parameters, and the adequacy of the model was checked using analysis of variance (ANOVA). The welding speed and tool RPM were found to affect the ultimate tensile strength significantly. The percentage elongation was affected only by welding speed. The percentage reduction in the area was affected by welding speed and shoulder diameter. The microstructure and microhardness of the weld have been studied and reported in the study.


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