3D printed geometrically tessellated sheets with origami-inspired patterns

This study demonstrates that the impact energy absorption capabilities of flexible sheets can be significantly enhanced by implementing tessellated designs into their structure. Configurations of three tessellated geometries were tested; they included a triangular-based, a rectangular-based, and a novel square-based pattern. Due to their geometrical complexity, multiple configurations of these tessellations were printed from a rubber-like material using an inkjet printer with two different thicknesses (2 and 4 mm), and their ability to absorb impact energy was compared to an unpatterned inkjet-printed sheet. In addition, the effect of multi-sheets stacking was also tested. Due to the tailored structure, the impact testing showed that the single-layer sheets were more effective at absorbing impact loads, and experience less deformation, than their two-layer counterparts. The 4 mm thick tessellated patterns were most effective at absorbing impact loads; all three thick patterns measured about 40% lower impact forces transferred to the base of the samples compared to the unpatterned counterparts.

Multisource Spatial Data Integration for Use Cases Applications

Big opportunities are given by the reuse and integration of data, which, nowadays, are more and more available, thanks to advances in acquisition and modelling technologies and the open data paradigm. Seamlessly integrating data from heterogenous data sources has been an interest of the geospatial community for long time. However, the higher semantic and geometrical complexity pose new challenges which have never been tackled in a comprehensive methodology. Building on the previous theories and studies, this paper proposes an overarching methodology for multisource spatial data integration. Starting from the definition of the use case-based requirements for the integrated data, it proposes a framework to analyse the involved datasets with respect to integrability and suggests actions to harmonise them towards the destination model. The overall workflow is explained, including the data merging phase and validation. The methodology is tested and exemplified on a case study. Considering the specific data sets’ features and parameters, this approach will allow the development of consistent, well documented and inclusive data integration workflows, for the sake of use cases processes automation and the production of Interoperable and Reusable data.

DESIGN AND MANUFACTURING OF AN OPTIMIZED MOULD INSERT BY DMLS TECHNOLOGY

Utilization of the DMLS technology in manufacturing of tools and moulds designed for injection and casting ranks among significant possibilities of use. The main advantage in case of DMLS in comparison to conventional methods rests in the fact that manufacturing time does not depend on geometrical complexity of shaping part of the mould. In case of low volume or prototype moulds it is advantageous to use a concept of combination of shaping intermediate pieces inserted in universal frames and as material the DM 20 alloy on bronze basis the service life of which in case of such application is several thousand pieces.

Spatial and time domain analysis of eye-tracking data during screening of brain magnetic resonance images

Introduction Eye-tracking research has been widely used in radiology applications. Prior studies exclusively analysed either temporal or spatial eye-tracking features, both of which alone do not completely characterise the spatiotemporal dynamics of radiologists’ gaze features. Purpose Our research aims to quantify human visual search dynamics in both domains during brain stimuli screening to explore the relationship between reader characteristics and stimuli complexity. The methodology can be used to discover strategies to aid trainee radiologists in identifying pathology, and to select regions of interest for machine vision applications. Method The study was performed using eye-tracking data 5 seconds in duration from 57 readers (15 Brain-experts, 11 Other-experts, 5 Registrars and 26 Naïves) for 40 neuroradiological images as stimuli (i.e., 20 normal and 20 pathological brain MRIs). The visual scanning patterns were analysed by calculating the fractal dimension (FD) and Hurst exponent (HE) using re-scaled range (R/S) and detrended fluctuation analysis (DFA) methods. The FD was used to measure the spatial geometrical complexity of the gaze patterns, and the HE analysis was used to measure participants’ focusing skill. The focusing skill is referred to persistence/anti-persistence of the participants’ gaze on the stimulus over time. Pathological and normal stimuli were analysed separately both at the “First Second” and full “Five Seconds” viewing duration. Results All experts were more focused and a had higher visual search complexity compared to Registrars and Naïves. This was seen in both the pathological and normal stimuli in the first and five second analyses. The Brain-experts subgroup was shown to achieve better focusing skill than Other-experts due to their domain specific expertise. Indeed, the FDs found when viewing pathological stimuli were higher than those in normal ones. Viewing normal stimuli resulted in an increase of FD found in five second data, unlike pathological stimuli, which did not change. In contrast to the FDs, the scanpath HEs of pathological and normal stimuli were similar. However, participants’ gaze was more focused for “Five Seconds” than “First Second” data. Conclusions The HE analysis of the scanpaths belonging to all experts showed that they have greater focus than Registrars and Naïves. This may be related to their higher visual search complexity than non-experts due to their training and expertise.

Analysing Powder Injection Moulding of a Helix Geometry Using Soft Tooling

Freeform injection moulding is a novel technology for powder injection moulding where a sacrificial 3D printed mould (i.e., a soft tooling) is used as an insert in the injection process. The use of 3D printed moulds enable a higher geometrical design flexibility as compared to the conventional injection moulding process. However, there is still very limited knowledge on how the sacrificial soft tooling material and powder suspension handles the increased geometrical complexity during the process. In this study, a stainless steel powder suspension is injected into a geometrically challenging sacrificial mould (viz. a helix structure) that is produced by vat photopolymerization additive manufacturing. Computed tomography is used to quantify the geometrical precision of the mould both before and after injection. In addition, a new numerical model that considers the suspension feedstock is developed to investigate the powder injection moulding process. The numerical results are found to be in qualitative good agreement with the experimental findings in terms of pinpointing critical areas of the structure, thereby highlighting a new pathway for evaluating sacrificial inserts for powder injection moulding with a high geometrical complexity.

Wire Laser Metal Deposition Additive Manufacturing of Duplex Stainless Steel Components—Development of a Systematic Methodology

A systematic four-stage methodology was developed and applied to the Laser Metal Deposition with Wire (LMDw) of a duplex stainless steel (DSS) cylinder > 20 kg. In the four stages, single-bead passes, a single-bead wall, a block, and finally a cylinder were produced. This stepwise approach allowed the development of LMDw process parameters and control systems while the volume of deposited material and the geometrical complexity of components increased. The as-deposited microstructure was inhomogeneous and repetitive, consisting of highly ferritic regions with nitrides and regions with high fractions of austenite. However, there were no cracks or lack of fusion defects; there were only some small pores, and strength and toughness were comparable to those of the corresponding steel grade. A heat treatment for 1 h at 1100 °C was performed to homogenize the microstructure, remove nitrides, and balance the ferrite and austenite fractions compensating for nitrogen loss occurring during LMDw. The heat treatment increased toughness and ductility and decreased strength, but these still matched steel properties. It was concluded that implementing a systematic methodology with a stepwise increase in the deposited volume and geometrical complexity is a cost-effective way of developing additive manufacturing procedures for the production of significantly sized metallic components.

Clamp links: A novel type of reciprocal frame connection

Reciprocal frames (RFs) are complex structural systems based on mutual support between elements. One of the main challenges for these structures is achieving geometrical complexity with ease for assembly. This paper describes the development of a new type of connection for RF that uses a single bolt to fix a whole fan. The method used was the Research Through Design, using algorithmic modelling and virtual and physical prototyping. After the exploration of different alternatives, the connection selected was structurally evaluated with a 3D solid finite element analysis (FEM) software and a 2D bar parametric model. Finally, a full-scale pavilion was built as a proof-of-concept. A total of 47 connections were fabricated using four 3D-printed templates combined with a hand router. The construction allowed us to draw conclusions on the connection design and the assembly method, and the process as a whole can contribute to the development of new structural links and production methods.

Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations

Optical metrology is a key element for many areas of modern production. Preferably, measurements should take place within the production line (in-process) and keep pace with production speed, even if the parts have a complex geometry or are difficult to access. The challenge for modern optical in-process measurements is, therefore, how to simultaneously make optical metrology precise, fast, robust and capable of handling geometrical complexity. The potential of individual techniques to achieve these demands can be visualized by the tetrahedron of optical metrology. Depending on the application, techniques based on interferometry or geometrical optics may have to be preferred. The paper emphasizes complexity and robustness as prime areas of improvement. Concerning interferometric techniques, we report on fast acquisition as used in holography, tailoring of coherence properties and use of Multiple simultaneous Viewing direction holography (MultiView), self reference used in Computational Shear Interferometry (CoSI) and the simultaneous use of several light sources in Multiple Aperture Shear Interferometry (MArS) based on CoSI as these techniques have proven to be particularly effective. The use of advanced approaches based on CoSI requires a transition of the description of light from the use of the well-known wave field to the coherence function of light. Techniques based on geometric optics are generally comparatively robust against environmental disturbances, and Fringe Projection (FP) is shown to be especially useful in very demanding measurement conditions.

The effect of along-strike variation in dip on rupture propagation on strike-slip faults

Strike-slip faults can be nonplanar in both their strike and dip dimensions. While a large body of work has investigated the effects of changes in strike on earthquake rupture and arrest, no previous studies have investigated the role of along-strike variations in dip on strike-slip ruptures. Here, I use the three-dimensional finite-element method to conduct dynamic simulations of ruptures on strike-slip faults with linear surface traces and changes in dip along strike. I experiment with the amount of dip change as well as the abruptness of that change under a variety of initial stress conditions. In all of my initial stress cases, I find that a change in dip along strike can cause rupture to stop, and that larger dip changes over shorter distances are more likely to do so. This is largely due to the change in strike at depth that inherently comes from changing the dip; the majority of these behaviors are a result of the rupture front being forced to change direction mid-rupture. While some dip-slip movement does occur on the nonvertical parts of the model fault, it does not have a significant effect on rupture extent. However, linear-surface-trace, nonvertical-dip faults do produce different surface slip, stress, and ground motion patterns compared to corresponding nonlinear-strike, vertical-dip faults. Together, my results show that changes in dip along strike-slip faults do considerably impact the rupture process, suggesting that this type of geometrical complexity should be considered in rupture forecasts and hazard assessments.