New Approach of Triumphing Temperature Nonuniformity and Heat Transfer Performance Augmentation in Micro Pin Fin Heat Sinks

This study is the first part of the development of improved micro pin fin heat sink (MPFHS) for the thermal management of modern microprocessor chip cooling. In the current numerical study, a new fluid flow distribution scheme for MPFHS has been proposed for triumphing over surface temperature nonuniformity problem—one of the most critical issues interfering with the thermal management of modern microprocessors chip cooling. It is established that fluid, if supplied from the confronting sides (front/side directions) of the MPFHS, helps in mitigating temperature nonuniformity and intensifies heat transfer rate. Fluid starts enjoying following paybacks on account of proposed change: the benefits of the developing flow even in adverse temperature zones of the conventional design, enriched secondary channels fluid flow, and rigorous mixing of the cooling fluid between the primary and the secondary channels. Two front facing multi-inlet designs (MPFHSMI,F and MPFHSMI,FH) and one side facing multi-inlet design (MPFHSMI,SH) are conceptualized and compared with the conventional design MPFHSCD. Base surface temperature nonuniformity reduces 7.6 °C, 24 °C, and 7.4 °C by the MPFHSMI,F, MPFHSMI,FH, and MPFHSMI,SH designs, respectively. Average Nusselt number for the cases MPFHSMI,F, MPFHSMI,FH, and MPFHSMI,SH is found 26.7%, 52.3%, and 70.9% higher than the conventional design of MPFHS. Overall thermal performance factor of one design MPFHSMI,FH is found 1.66 at the applied heat flux of 125 W/cm2.

Steady and Transient Behavior of Cross-Flow Three-Fluid Heat Exchanger With Temperature Nonuniformity in All the Fluids—A Detailed Investigation

Cross-flow three-fluid plate-fin heat exchanger is analyzed under both steady-state and transient conditions with a nonuniform inlet temperature of all the three fluids. The influence of the longitudinal heat conduction and axial dispersion in the separating sheets and three fluids, respectively, is also considered. Five different combinations (modes) of temperature nonuniformity in the three fluids have been considered and compared for the performance. An important phenomenon of temperature cross between/among the fluids has been observed and presented for certain modes of temperature nonuniformity and operating conditions. The effect in the performance has been presented on the basis of mean exit temperature and deterioration factor. Implicit finite difference technique has been used for the numerical solution. The heat exchanger's performance is found to be dependent on the mode of temperature nonuniformity, number of transfer units, and the operating parameters.

Transient Behavior of Three-Fluid Cross-Flow Heat Exchanger Under the Influence of Temperature Nonuniformity

A typical three-fluid cross-flow heat exchanger with nonuniform inlet temperature in the central (hot) fluid is considered for the present analysis. Steady and transient state behavior of the heat exchanger is observed for four different temperature nonuniformity models along with step excitation in inlet temperature of the central fluid. Longitudinal heat conduction in the separating walls and the effect of fluid back-mixing along with axial dispersion effect are considered within the fluids with constant thermophysical fluid properties. The solution of governing equations has been obtained using implicit finite difference scheme. Temperature distribution over the separating walls has been depicted providing a clear view of the thermal stresses generated in separating walls. The performance for all the four cross-flow arrangements has been analyzed by comparing that with and without nonuniform conditions. It is found that the nonuniformity in inlet temperature has an adverse effect on the performance of heat exchanger.

A New Approach for the Mitigating of Flow Maldistribution in Parallel Microchannel Heat Sink

The problem of flow maldistribution is very critical in microchannel heat sinks (MCHS). It induces temperature nonuniformity, which may ultimately lead to the breakdown of associated system. In the present communication, a novel approach for the mitigation of flow maldistribution problem in parallel MCHS has been proposed using variable width microchannels. Numerical simulation of copper made parallel MCHS consisting of 25 channels has been carried out for the conventional design (CD) and the proposed design (PD). It is observed that the PD reduces flow maldistribution by 93.7%, which facilitated in effective uniform cooling across the entire projected area of MCHS. Temperature fluctuation at fluid–solid interface is reduced by 4.3 °C, whereas maximum and average temperatures of microchannels projected area are reduced by 2.3 °C and 1.1 °C, respectively. PD is suitable in alleviating flow maldistribution problem for the extended range of off design conditions.

Study on the cracking of a KDP seed crystal caused by temperature nonuniformity

The phenomenon of the cracking of KDP z-cut seed crystals with a series of sizes due to the temperature difference of the growth solution was explored in detail.