Effect of graphite nanoplatelets on spark plasma sintered and conventionally sintered aluminum-based nanocomposites developed by powder metallurgy

In this work, aluminum (Al)-based nanocomposites reinforced with graphite nanoplatelets (GnPs) have been fabricated by conventional sintering as well as spark plasma sintering (SPS) techniques, and their microstructure and mechanical properties have been studied. The powder metallurgy (PM) route has been adopted to fabricate the various Al–GnP nanocomposites. Characterization of the powder mixtures and the nanocomposites has been carried out through different characterization techniques, such as X-ray diffraction (XRD), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), and Raman spectroscopy. Compressive strength, Young's modulus, density, and Vickers microhardness of the various nanocomposites have also been determined. The HRTEM results show the formation of nonstoichiometric Al4C3 nanoparticles – during both conventional sintering and SPS – at the interface of the Al grains and GnP, which worsen the mechanical properties of the nanocomposites. SPSed nanocomposites show superior mechanical properties due to higher densification, finer grain size, and homogeneous nanofiller dispersion in the Al matrix, compared to the conventionally sintered Al–GnP nanocomposites.

Effect of Microwave and Conventional Modes of Heating on Sintering Behavior, Microstructural Evolution and Mechanical Properties of Al-Cu-Mn Alloys

In this research, we intended to examine the effect of heating mode on the densification, microstructure, mechanical properties, and corrosion resistance of sintered aluminum alloys. The compacts were sintered in conventional (radiation-heated) and microwave (2.45 GHz, multimode) sintering furnaces followed by aging. Detailed analysis of the final sintered aluminum alloys was done using optical and scanning electron microscopes. The observations revealed that the microwave sintered sample has a relatively finer microstructure compared to its conventionally sintered counterparts. The experimental results also show that microwave sintered alloy has the best mechanical properties over conventionally sintered compacts. Similarly, the microwave sintered samples showed better corrosion resistance than conventionally sintered ones.