Calibration Method for Line-Structured Light Three-Dimensional Measurements Based on a Single Circular Target

Single circular targets are widely used as calibration objects during line-structured light three-dimensional (3D) measurements because they are versatile and easy to manufacture. This paper proposes a new calibration method for line-structured light 3D measurements based on a single circular target. First, the target is placed in several positions and illuminated by a light beam emitted from a laser projector. A camera captures the resulting images and extracts an elliptic fitting profile of the target and the laser stripe. Second, an elliptical cone equation defined by the elliptic fitting profile and optical center of the camera is established based on the projective geometry. By combining the obtained elliptical cone and the known diameter of the circular target, two possible positions and orientations of the circular target are determined and two groups of 3D intersection points between the light plane and the circular target are identified. Finally, the correct group of 3D intersection points is filtered and the light plane is progressively fitted. The accuracy and effectiveness of the proposed method are verified both theoretically and experimentally. The obtained results indicate that a calibration accuracy of 0.05 mm can be achieved for an 80 mm × 80 mm planar target.

Proposal of an Innovative Benchmark for the Evaluation of 3D Printing Accuracy for Photopolymers

In recent years, the diffusion of additive manufacturing (AM) or 3D printing (3DP) techniques for polymers have been boosted by the expiration of earlier patents from the last century and the development of low-cost machines. Since these technologies become more widespread, there is a need to assess the capability and accuracy of low-cost machines in terms of dimensional and geometric tolerance. To this aim, this work proposes an innovative reference part for benchmarking layerwise processes that involve the curing of photopolymers. The geometry of the part is conceived to include several classical shapes that are easily measurable for defining the part accuracy in terms of ISO IT grades and GD&T values. Two replicas of the reference part were fabricated by stereolithography (SLA) and digital light processing (DLP) using two machines and related proprietary materials by Sharebot Company. The replicas were printed with a layer thickness of 50 μm for the DLP process and 100 μm for the SLA one. The results of dimensional measurements of the replicas, that were carried out using a Coordinate Measuring Machine (CMM), show that the geometric accuracy of the time-consuming DLP process is slightly better than that of stereolithography.

System-on-chip integrated circuit technology applications on the DIII-D tokamak for multi-field measurements

Several mm-wave diagnostics on the DIII-D tokamak provide multi-scale and multi-dimensional measurements of plasma profile evolution and turbulence fluctuations. Mm-wave fusion plasma diagnostics that adopt system-on-chip integrated circuit technology can provide better space utilization, flexible installation, and improved sensitivity. In order to further extend this technology for additional fusion facilities with a higher toroidal magnetic field, V-band (55–75 GHz) and F-band (90–140 GHz) chips for Microwave Imaging Reflectometer (MIR) and Electron Cyclotron Emission Imaging (ECEI) instruments are developed and tested in the Davis Millimeter Wave Research Center (DMRC). Current measurement data show that correlation between these SoC-based diagnostic instruments with other state-of-the-art diagnostics enables co-located multi-field turbulence fluctuation measurement.

Quantifying asymmetry in non-symmetrical morphologies, with an example from Cetacea

Three-dimensional measurements of morphology are key to gaining an understanding of a species' biology and to answering subsequent questions regarding the processes of ecology (or palaeoecology), function, and evolution. However, the collection of morphometric data is often focused on methods designed to produce data on bilaterally symmetric morphologies which may mischaracterise asymmetric structures. Using 3D landmark and curve data on 3D surface meshes of specimens, we present a method for first quantifying the level of asymmetry in a specimen and second, accurately capturing the morphology of asymmetric specimens for further geometric analyses. We provide an example of the process from initial landmark placement, including details on how to place landmarks to quantify the level of asymmetry, and then on how to use this information to accurately capture the morphology of asymmetric morphologies or structures. We use toothed whales (odontocetes) as a case study and include examples of the consequences of mirroring landmarks and curves, a method commonly used in bilaterally symmetrical specimens, on asymmetric specimens. We conclude by presenting a step-by-step method to collecting 3D landmark data on asymmetric specimens. Additionally, we provide code for placing landmarks and curves on asymmetric specimens in a manner designed to both save time and ultimately accurately quantify morphology. This method can be used as a first crucial step in morphometric analyses of any biological specimens by assessing levels of asymmetry and then if required, accurately quantifying this asymmetry. The latter not only saves the researcher time, but also accurately represents the morphology of asymmetric structures.

Turbulent Flow over Confined Backward-Facing Step: PIV vs. DNS

Particle Image Velocimetry measurements of the liquid velocity fields in the flow over the backward-facing step were performed in the same flow configuration as in the existing Direct Numerical Simulation (DNS). The experiment and the simulation were performed in an identical cross-section geometry with step expansion rate 2.25 and the square shape of the outlet duct at the Reynolds number in an inlet part of the section 7100. The experiment was performed in transparent test section, 1.2 m long, with 20 × 45 mm2 cross-section upstream and 45 × 45 mm2 downstream, while a domain that was three times shorter was used in the DNS. A 2D-2C PIV system with a single high-speed camera and a pulse laser was used for a series of two-dimensional measurements of the velocity field at several cross-sections from two different perspectives. Variables analyzed in the experiment are time-averaged fluid velocities, velocity RMS fluctuations and two components of the Reynolds stress tensor. The key novelty is the comparison of two very accurate approaches, PIV and DNS, in the same cross-section geometry. Comparison of the similarities, and especially the differences between the two approaches, elucidates uncertainties of both studies and answers the question on what kind of agreement is expected when two very accurate approaches are compared.

Three-Dimensional Morphometry of Normal Japanese Knees For Designing Total Knee Arthroplasty

Background: To examine racial and sex-related differences in bone morphology and to determine whether it is necessary to take sex-related and ethnic differences into account in designing artificial knee joints.Methods: Hundred Japanese women normal knees, 88 Japanese men normal knees, and 18 Caucasian women normal knees were examined. Knee joints were measured to enable selection and design of artificial knee joints based on assumed bone resection face dimensions in TKA. Results: The dimensional measurements were performed by reading the three-dimensional CT based bone model. F-MAP/F-ML and F-LAP/F-ML relative to F-ML dimensions and T-MAP/T-ML and T-LAP/T-ML relative to T-ML dimensions were determined in both sexes. Results: In both sexes and in both the femur and tibia, the value increased with decreasing size. Therefore, the width narrowed with decreasing size. It was considered that the width may be narrower in women than in men because women have smaller bone sizes than men. The matching ratio was considered to improve as the aspect ratio is adjusted according to the size when an artificial joint is designed. There were no significant differences in the measured sagittal flexion angle between the Japanese and Caucasian women. Conclusion: The individual differences were greater than the racial differences; therefore, we consider that there is no significant need to change the shape of the artificial knee joint according to racial differences in bone morphology.